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Date:         Wed, 5 Jan 2000 17:48:50 -0500
Reply-To:     Bulley <gmbulley@BULLEY-HEWLETT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Bulley <gmbulley@BULLEY-HEWLETT.COM>
Subject:      Opening rear hatch from inside, was: Winter camping HEAT
Comments: To: "J. C." <jcblues@YAHOO.COM>

Piece of cake.

Our 1976 had a fitting drilled and set for this on the original latch mechanism; the Vanagon (to the best of my recollection) is set up the same way.

Remove the panel on the rear door. Examine the locking mechanism on the door. Press the button while the door is locked, and while it s unlocked. Use your finger to close the latch (as if the door was closed. (If it is identical to the Bay) you will see a part of the mechanism that is pre-drilled to accept a 2-3mm cable, which, if pulled, will release the latch, no matter what. We attached a cable there, drilled a small hole in the "wood"/vinyl panel, and fed the cable through. Attached a T-handle (see lawn-mower section of K-mart).

Even if the door is locked on the outside, you can open the door with this. BEWARE: if you have tykes or imbeciles riding in the back of the van, they CAN open the back hatch any time they please once you have this installed, with dramatic results.

Cheers,

G. Matthew Bulley Bulley-Hewlett Corporate Communications Counselors www.bulley-hewlett.com Cary, NC USA 888.468.4880 tollfree

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-----Original Message----- From: J. C. [SMTP:jcblues@YAHOO.COM] Sent: Wednesday, January 05, 2000 4:43 PM To: vanagon@GERRY.VANAGON.COM Subject: Winter camping HEAT

Happy New Year all--

I recently connected a wall thermostat to the gasoline heater on my '84 Westy. So far the results are excellent, staying plenty warm on nights in the teens. The thermostat is in easy reach, mounted on the closet wall, and the pop-top even has central heat. I'd be interested in hearing any comments on this modification--especially any specific problems that I may not have forseen. The work is described in some detail below.

A couple specific questions:

Has anyone insulated the Westy water tank? How?

Has anyone built or bought a mechanism to open the rear hatch from inside?

Jim Carter Enfield, NH '84 Westy

HEATER TYPE is an Einspacher (spelling?). It's the model that preceeded the BA6 and is very similar to it, differing primarily in its having only 1 fuel pump and a different glow plug style. (Bentley says it was only installed on air-cooled vehicles, but not in this case.)

WALL THERMOSTAT HOOKUP. The connection at the rear of the heater-time-temperature control box (i.e., box w/ the green knob) has 8 wires; one of which is red and one black. I connected a Hi-amp relay across those two wires and a low-amp thermostat to the low amp input of the relay. In operation, the thermostat closes at the appropriate temp setting, which causes the relay to close. This in turn activates the heater system.

The built-in thermostat in the control box still operates. I leave it (green knob) at the highest setting so that max heat is generated until the add-on thermostat opens and shuts down the system.

The cool-down functions as normal, even if the wall thermostat is turned off, as do the safety shut-off mechanisms.

HEATER PREPARATION. Before using, I removed, disassembled, & cleaned the heater.

ADDITIONAL MODIFICATIONS.

EXHAUST. I attached a flexible exhaust pipe & elbow to the exh output of heater & ran to the driver's side. Comes out between rear wheel & propane tank.

AUX BATTERY. I installed the largest auxilliary battery I could find in a battery box on the top carrier. Cables go through drain-hole; grounded to carrier bolt, with 8-guage (+)wire connected to a carrier-mount bolt that goes through the roof (insulated w/ tape & rubber grommit). (+)cable runs under headliner, along wall post fore of the sliding door, and connects directly to (+) battery terminal. This configuration meant that no new holes needed to be drilled in the roof.

SAFETY. Combination CO/Smoke detector on ceiling of van (Test these before installing: The First Alert I bought didn't work; a Nighthawk works well). For a fire escape, I open the rear hatch, click the latch closed (so it won't lock) and close the door. Still need a good way to insulate the crack that's left. HAS ANYONE SEEN A WAY TO OPEN THE REAR HATCH FROM THE INSIDE?

INSULATION. I cut bubble-wrap insulation (has foil on both sides) to fit each window plus pop-top walls. This works great, allowing the heater to work less & conserving gasoline.

CENTRAL HEAT. Connected an expandable 3" PVC dryer vent to the round heat output under driver's seat. This stores easily in a small box and expands to 15', enabling heat to be blown into the pop-top (or wherever it's needed).

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