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Date:         Sat, 8 Jan 2000 04:31:57 -0500
Reply-To:     David Beierl <dbeierl@IBM.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Beierl <dbeierl@IBM.NET>
Subject:      Re: 6 mils of lash...
Comments: To: John <johnpatt@WARWICK.NET>
In-Reply-To:  <3876ED05.11AE@warwick.net>
Content-Type: text/plain; charset="us-ascii"; format=flowed

At 02:53 1/8/00 , John wrote: >David, > > How can something with the precise tolerances of a hydraulic lifter >produce such adverse & varying results ? > >Regards, JP

That's the headscratcher. As I said before, the way it looks to me now is that there's been a goof in the specs and the lifter internal springs are proving strong enough to open the valves very slightly. But that's a hard notion to accept. I'm a pretty smart guy, and I can't see how oil pressure could be affecting the operation of the lifters -- but smart doesn't necessarily make up for experience. But as it appears to me, the extending force on the lifters is entirely provided by the internal spring. When the spring pushes the piston out, it sucks oil into the lifter barrel through the check ball until the piston is stopped by the pushrod hitting the rocker arm. All the oil pressure in the gallery does is a) supply oil to be sucked into the lifter and b) supply oil to flow through the pushrods into the head/valve-train assembly. When the valve pushes back, the lifter acts like a solid unit b/c the oil can't escape through the check ball. The tiny clearance btw piston and barrel allows a slow leakdown which over time will allow the lifter to shorten if necessary (and causes the lifter to collapse while the engine is shut off if a valve is pressing on it. But a clean lifter should pump up rapidly once the motor starts rotating). Lifters mounted horizontally like ours are subject to getting trapped air bubbles, because the outlet is on the side instead of the top. I have verified that a rock-solid, hand-assembled and bled lifter can become soft, i.e. get a bubble in it, while the engine is sitting. I have also verified that it will self-bleed and become rock-hard again with a period of use, even though it looks to me as though it shouldn't.

I would love to get hold of a lifter with a softer spring in it to see what effect it would have. Or for that matter to get a measurement of the force available from a fully-compressed lifter spring (i.e. as far as it can compress inside a working lifter) and see if that force is enough to overcome the preload on the valve spring and cause the valve to lift slightly. I'm not in a position to make those measurements as such, but I am able to remove and replace lifters in my engine as Boston Bob has provided me with collapsible pushrod tubes. My best gedanken-experiments convince me that this is the key to the matter, but it awaits the actual test. And I'm going to have to put the tin back on until springtime, which makes this sort of thing very difficult.

One possibility that occurs to me is that the valve spring preload is dependent not only on the rate of the valve spring itself, but also on the length of the valve and the depth of the seat. But I don't have a feel for the tolerances and whether this would be a first, second, or third order effect.

And there is always the chance that there is some dynamic effect that I'm overlooking, or that I just don't understand. I don't think so, though.

david David Beierl - Providence, RI http://pws.prserv.net/synergy/Vanagon/ '84 Westy "Dutiful Passage" '85 GL "Poor Relation"


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