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Date:         Fri, 4 Feb 2000 09:57:51 -0000
Reply-To:     Phil Marston <pmarston@INSTECH.CO.UK>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Phil Marston <pmarston@INSTECH.CO.UK>
Subject:      Re: valve lash adjustments
Comments: To: Andy <easoars@EMAIL.MSN.COM>

Hi, The way I set my valves were :- Left the van standing overnight - Pays to park it somewhere were you don't mind lying down to do this job the day before ! Set number 1 at TDC using the mark on the crank pulley - check it is firing on number 1 by removing the distributor cap and check that the rotor arm is pointing at the electrode for the number 1 cylinder ignition lead. Take off the rocker covers (put a can underneath to catch any oil) and adjust number 1 rocker arms, I used a 6 thou feeler gauge, undid the screw and adjusted it until the rocker was just grabbing the gauge, removed the gauge and continued to turn the adjusting screw in by 1 complete turn, locked it and repeated it for the other. To do the others I turned the engine over by 180 degree increments, checked where the distributor arm was pointing and adjusted the tappets for that cylinder. Put the rocker covers back on & replaced the distributor cap. Started it up (sounded a bit rough for a few minutes) & then it was all quiet. Worked for me. I intend to do a compression test when I get time.

Phil T25 - Now warm

----- Original Message ----- From: Andy <easoars@EMAIL.MSN.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Friday, February 04, 2000 4:34 AM Subject: valve lash adjustments

> I have eben adjusting valves for years but a VW 2.0 is unique. Because the > engine is mounted horizontal you really have to double check and insure the push rods are seated properly. Whats unique about the vw air cooled is > number one cylinder isn't where most engines have them. To me number three > should be number one since it is the first to connect the crankshaft. Now > most engines out there you can adjust certain valves depending where the > crankshaft is relative to the cam shaft...in another words you can put > number 1 cyl tdc and you will be able to adjust half the intake and exhaust > valves depending the service manual procedure. Then a simple rotation of 180 > degrees will allow you to adjust the remaining valves. Does anyone know if > this can be done. I read some articles on the 6 mils...what is 6 mils and > does this pertain hyd lifters. The bently book says 2 complete turns one > listee said 1 turn and the vw mechanic said 1 and 1/2...whos right or which > one is better. Is there a better procedure. > Andy > Wild Wild Westy 82


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