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Date:         Thu, 15 Jun 2000 22:52:16 -0700
Reply-To:     bpchristensen1@home.com
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Brent Christensen <bpchristensen1@home.com>
Subject:      Re: 2nd batt. charging and relays. The whole truth
Comments: To: THX0980@aol.com
Content-Type: text/plain; charset="iso-8859-1"

Whew! Do I feel better now. :-)

For about a year now, I have been stressing about my wimpy 20a relay and 12 awg wire setup (though I have a 75a relay and 8 awg wire ready to go, I haven't found the time to install it). Now I can sleep at night, forget about "upgrading", and someday instead use the 75a relay to power the cool set of 200w Hella driving lamps I have sitting in my garage....

Thanks for the discussion everyone - I followed it with great interest. Beckett's argument supports what I have always intuitively believed, but could never prove in scientific terms. (One of the problems growing up as an EE's son... familiarity with concepts but no true scientific knowledge) <g>

Brent Christensen '89 GL Syncro Westy Santa Barbara, CA

----- Original Message ----- From: Beckett Cantrell <THX0980@aol.com> To: <vanagon@GERRY.VANAGON.COM> Sent: Thursday, June 15, 2000 1:33 PM Subject: 2nd batt. charging and relays. The whole truth

> First, I'm really supprised that among all of the list members, there is not > one single Electrical Engineer who steped foward to explain this relay > delema. So I'll give it to you in a nut shell: Guess what folks, if your aux > batt. is deeply discharged, and you're running 2ga. wire and a 75amp relay, > the batt. will most likely draw 75 amps(or whatever your alt. can put out) at > initial surge. But if you're running, lets say, a Hella relay, rated at > 15amps, with the wiring provided, and with the same deeply discharged aux. > batt., you are most likely gonna draw about 12amps at initial surge, and much > lower after a short period of time. It's all related to the Gauge of the > Wire. Really. Don't buy it? Try this: Take that same deeply discharged batt. > and run a really, really tiny gauge wire directly from the positive post of > your cranker batt., to the positive post of the afore mentioned discharged > batt. Now start the engine. Did the wire smoke? Have the flames reached the > cockpit? Are you searching for that fire extinguisher(that is also probably > deeply discharged!)? NOPE. Your dead batt. will draw what the wire can > provide. Still don't belive me? Okay, lets see what VW did from the factory: > On older models equipted with dual batts, the relay was rated at 5amps( I'm > holding the original one out of my ' 79 Delux in my hand as we speak) and the > wire from said relay to the aux batt is 12ga. Believe me folks, nothing can > suck down a batt like the old style Dometic 12v/120v fridges found in the > pre-Vanagon Type 2's, and even when these batts are totally discharged, > starting your eng. does not cause a pyrotechnic display. If it did, VW would > have been litigated out of existance by now. If that still doesn't convince > you, well just flip through the pages of Brightons Studies in Electron Flow > ( My God, how I loathed that damn book when I was in college...) to get a > clearer picture. Your dead batt will only suck up as much as much juice as a > given wire will flow. The batt. is not an active device, like an electric > motor, but a passive one, and will not suck your cranking batt dry at > start-up (Unless you are running Massive gauge wire to the aux. batt. That is > exactly why VW went with smaller relays and wire gauge.) Think of the set-up > as a "trickle charger". Okay, enough already. > Beckett


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