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Date:         Sun, 23 Jul 2000 21:29:36 -0400
Reply-To:     Matthew Bulley <gmbulley@bulley-hewlett.com>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Matthew Bulley <gmbulley@bulley-hewlett.com>
Subject:      Re: Valve seat drop on 81 vanagon
Comments: To: Francois Vezina <fvezina@sfu.ca>

Francois--

Air cooled VW motors have essentially two cooling systems for the two separate areas that need cooling; although the two systems have a lot of cross over duties. Both use air as the primary "dispersal" agent, and are finely controlled by means of a thermostat and carefully controlled ducting and seals.

One area, the heads and cylinders is cooled by means of deeply finned metal surfaces that are immersed in a bath of rushing air produced by your cooling fan. The faster your motor turns over, the faster your fan blows, the more air is rushing by, thus the more heat is displaced. Good, simple. Conversely, if you are in too high of a gear for the circumstances, the fan may not be spinning fast enough to displace all of the heat in the heads/cylinders. Bad.

The second area, the "bottom end" and crankcase, which has all the bearings and mobile metal parts, is also cooled by an oil bath, which circulates through an air-exchanger oil cooler. The cross over duty is mainly the bottoms of the pistons, and the cylinder sleeves which also receive some cooling from the oil splash, but not much. Same thing is true as with the air: the faster the motor turns over, the faster the oil circulates through the cooler and the more heat (theoretically) can be displaced. Hot oil was not your problem. Hot heads were.

A dropped valve is symptomatic of overheating of the heads because of the motor being out of tune, or because something is improper in the cooling system (often the case), of because the operator is not using the proper gear for the load and speed (lugging up a hill in fourth, rather than downshifting to third).

You oil pressure light comes on when your oil pressure drops below a safety limit due to catastrophic mechanical failure, loss of oil, or (in very slim circumstances) overheating to the point of extremely low viscosity. An oil temperature gauge will not keep you from dropping another valve, but will indicate if your oil is hot. A head temperature gauge will help, but is unnecessary if you have a fundamental understanding of how the engine operates, and keep it in good tune.

If you need to add either type of gauge, I would highly recommend VDO gauges, which are the OEM for VW of your Vanagon's vintage. Have a mechanic install them, and instruct you on where the reading should fall under a variety of circumstances.

Although you don't say so, I assume you are having the motor rebuilt prior to the trip to Alberta. If not, you definitely run the risk of sucking in another valve as the three other cylinders try to haul the load.

Best of luck,

G. Matthew Bulley Bulley-Hewlett Mount Olive, NC USA 877.658.1278 Tollfree www.bulley-hewlett.com

My Agenda: Stop Suburban Sprawl. My Methods: Revitalize older, highly-dense, urban towns. Champion mass/rapid transit and fast Internet service to these towns. Demand replacement of archaic, "separationist" zoning laws with neo-traditional dense/mixed use zoning. The Result: All Americans obtain superior living opportunities; sprawl is restrained; and dense, beautiful, interlinked towns become our children's inheritance. Find out more at http://www.cnu.org

-----Original Message----- From: Francois Vezina [SMTP:fvezina@sfu.ca] Sent: Sunday, July 23, 2000 6:18 PM To: vanagon@GERRY.VANAGON.COM Subject: Valve seat drop on 81 vanagon

Hi all

Last week I lost compression on one piston on my air cooled van because of a valve seat that dropped. From what I've seen on the type2 list, it is apparently common when the engine is overheating. Well I thought those engines were not overheating that much... Some fellows suggested that I have installed an oil temperature gauge. I remember that some peoples were talking about oil temp gauge on the vanagon list not so long ago SO this is my questions.

Does the oil light in the instrument panel indicate low oil or too hot oil? (I know it is silly but I don't know) If its the latter it did not work last week...

IF I should put an oil gauge is there a particular type to choose or the one at say Canadian Tire is OK?

How long would it take to a mechanic to install it ($$$???) (I'm not really good in mechanic).

I'm gonna go in Alberta with the family in two weeks (from Vancouver) so I don't want to bust another valve because my van is loaded and overheat in the rockies...

Any suggestions?? comments??? experiences??

Thank's it is appreciated

Francois Francois Vezina M.Sc.

Department of Biological Sciences Simon Fraser University 8888 University Drive Burnaby BC. V5A 1S6

Voice: (604) 291-5422 Fax: (604) 291-3496


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