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Date:         Tue, 24 Oct 2000 20:19:20 -0700
Reply-To:     George Wietor <wietorg@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         George Wietor <wietorg@YAHOO.COM>
Subject:      Re: stripped stud hole
Comments: To: jhlauterbach <jhlauterbach@MSN.COM>
Content-Type: text/plain; charset=us-ascii

I did this job last Spring in my driveway. I have right-angle 3/8" drills (Makita cordless and an old Black and Decker) which were essential for this miserable task. Managed to break a few drills-used a carbide masonry bit to bust throught the tool steel drill bits. Use lots of oil. I replaced all bolts with studs-if the 8mm bolts stick, they will break off as you try to twist them loose. With a stud, you just touch a recaltitrant nut with a grider, heating it up with friction and giving you a nice flat surface for those new Vice Grips. You will find right-angle drills from rental stores, woodworker suppliers (many are "discounters") resale shops, etc. Best of luck. George

--- jhlauterbach <jhlauterbach@MSN.COM> wrote: > Any advice on type of drill to use to get into that > tight spot (left rear > header) without removing the engine? I have to do > same job on my '84 and > also do studs holding alternator mount. > > John Lauterbach > Macon, GA > '84 DL > ----- Original Message ----- > From: "Joe Romas" <jromas@COLUMBUS.RR.COM> > To: <vanagon@GERRY.VANAGON.COM> > Sent: Tuesday, October 24, 2000 10:54 PM > Subject: Re: stripped stud hole > > > > What you need is a "Helicoil", he'll get a kit > that contains a drill, tap, > a > > funny spring and a key to put the funny spring in > the new hole he's > drilled > > and tapped. The spring is actually the new > threads. No real harm done and > it > > could possibly be stronger. Plus, most kits come > with several > springs/coils > > so you have one for next time! > > > > Joe > > > > ----- Original Message ----- > > From: "Bradley Flubacher" <flubach@HOME.COM> > > To: <vanagon@GERRY.VANAGON.COM> > > Sent: Tuesday, October 24, 2000 10:42 PM > > Subject: stripped stud hole > > > > > > > I just successfully stripped out a threaded hole > in a head that holds > the > > > exhaust header on my vanagon. My father-in-law > is very knowledgable > about > > > this sort of thing so I'll be asking him what to > do. > > > > > > I suspect I'll have to tap it out at the next > larger size and get a new > > > sized stud to match. > > > > > > This is the stud that is right under the water > pump. (at a glance, > that's > > > what it looked like from underneath) I had to > remove the studs so I > could > > > take off the header without removing the pump. > I foolishly > overtightened > > > the stud. Anyhow, I say all this because I want > to retain the ability > to > > > remove the stud if I need to again... although I > don't anticipate ever > > > needing to replace this pipe again. Worse case > I could epoxy/JB > > > weld/whatever it into the head. I don't like > that idea at all though. > > > > > > I notice that one of the PO's had a stud > replaced. For that reason it > > looks > > > as though I'm going to have to enlarge on of the > holes on the front > > header. > > > It won't fit on the way it should. > > > > > > Needless to say, replacing my exhaust has turned > into more that just a > > quick > > > evening job. :) Luckily I have a sense of > humor!! > > > > > > Bradley Flubacher > > > State College, PA > > >

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