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Date:         Sun, 18 Mar 2001 22:56:08 -0500
Reply-To:     Carl Hansen <carl_hansen@IEEE.ORG>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Carl Hansen <carl_hansen@IEEE.ORG>
Subject:      SyncroBeast - she runs - the reason why
Comments: To: SyncroList - post <Syncro@ONElist.com>
Content-Type: text/plain; charset="us-ascii"

When we got SyncroBeast back together, I either checked the compression or looked at the plugs to see what they looked like. That meant pulling the plug wires.

Yep, I got #1 and #2 plugs reversed, hence the poor running and backfiring.

With the two plugs reversed and no alternator to run the water pump, she overheated a bit with a simple 1/4 mile run around the block!

We figured that running hot, with unburned gas from the #1 and #2 reversed plugs burnt the CAT

Bill at Dune Buggy Supply assumed that since I had put the new exhaust pipe on (collector to cat) that I had looked in the CAT. But then, that was before all the problems, so I might not have seen anything anyway! .

Two days into diagnosis, Bill checked for a plugged CAT because someone mentioned in passing that the exhaust might be plugged. I forget who. Man, was it ever plugged! Solid! Burnt to a crisp.

Since I know others have their own _____Beasts down for while, here's a run down on what all I found:

* Lot's of corrosion. All ground wires to the engine crumbled in my hand.

* Corrosion on all critical connections like coil and distributor.

* Both the fuel pump and the fuel filter leaked like sieves. Corrosion again.

* Something in the Alternator shorted hard. Not sure what, suspect corrosion, but it's not there now. This is what killed the battery DEAD!

* Plugged solid CAT. Probably did to myself with reversed #1 & #2 plug wires.

SUGGETIONS:

* Don't stop running her. Well, not always practical, or reality.

* Open up the engine lid. Don't leave it down to trap moisture underneath.

* Park it outside, not in a garage that can collect moisture.

* If you do park inside, keep an eye on her. Run a fan on a timer to keep the air moving around. This seemed to keep the moisture down.

* If you do park it inside, leave the doors open and the rear hatch open. Keeps the moisture from collecting inside.

Ch

Carl Hansen 856-303-9370 carl_hansen@ieee.org

Ch

'89 SyncroBeast Vanagon - Thank god for Brother-in-laws. SyncroBeast together. It's a long story, someday we'll recover and tell it. '87 16V GTI '80 850 Yamaha Special '87 16V GTI w/ hale damage - parting out - body gone, parts remain '89 16V GTI w/ toasted motor '86 Scirocco (8 valve w/ auto) - SO's toooo many parts to count, all hauled out to NJ!! Man, no wonder we were 7,000 lbs over!!!

Prior Lake, MinneSnowta


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