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Date:         Sun, 25 Mar 2001 22:26:04 -0500
Reply-To:     Bob Donalds <bostneng@FCL-US.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Bob Donalds <bostneng@FCL-US.NET>
Subject:      Re;Was head leak; then ring and valve.  Turned into rebuild.  Now,
Comments: To: wolzphoto@WORLDNET.ATT.NET
Content-Type: text/plain; charset="iso-8859-1"

Karl fellow listees and learkers

I am very happy to report that I am now able to align bore 1.9 and 2.1 cases and I have a small supply of bearings that will work with a align bored case and a standard crank only for both the 1.9 and 2.1 engines main bearings are starting to trickle in and for allot more money I am able to supply bearings only to customers that I align bore cases for. the price of bearings is $125 and the align bore price depends on how many hours it take to fluff, buff, fill in the divits and patch the case assemble the halfs and then punch the bore ( price may vary )$150 and up mostly up Karl the dowel pin is not a press fit and if the dowel pin hole is elongated then the bearing may have seized to the crank. was that the case? no pun intended its common for the 1.9 cases loose there crush on the bearing over time so the bearing may just be loose in the case. they do make a oversize pin but I would use a small amount of lock tight to hold the dowel in place before the engine is assembled. the area around the pin is most likely pushed up and will press the bearing into the crank and seize if reassembled it without align boring it my current pricing for the 1.9 engine is $2300 this is based on a good core and includes new 2.1 heads, new pistons and cylinders a reground 2.1 OEM cam, rebuilt rockers, new lifters, rebuilt boston Bob rods, new oil pump. all cases are rebuilt and align bored the flywheel is machined and end play set. the pulley is installed at the customer request. my engine also come with all gaskets needed to install the engine. I have made oil pressure on the engine stand and checked the engine for oil leaks and tested the compression. the engine is then packaged in a crate for safe keeping with a return shipping invoice enclosed. the time it takes to strip degeaseand properly rebuild and package the waterboxer engines continues to increase as does the price of the parts and I must pass the increases on to the consumer. I have also been testing a new way to prebleed the lifters that looks promising and may lead to no more fooling around with the preload lifters after the engine has run for a few weeks more on that later

Bob Donalds http://www.bostonengine.com


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