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Date:         Sat, 19 May 2001 14:59:55 EDT
Reply-To:     Brewhogger@aol.com
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Mike Vanderzanden <Brewhogger@aol.com>
Subject:      Still running rich
Content-Type:  multipart/alternative;

Still have a major rich running problem. My original description of the problem is attached. Since that posting, I have tested the Temp II sensor over its entire operating range and it falls nicely in the curve shown in Bentley. Also went through all the other resistance checks shown in Bently (mostly at the ECU connector plug, which is where I also took my Temp II sensor resistance measurements). Everything is right on the money. I have triple (at least) checked my connections and grounds. I checked for any blockage on the fresh air intake. No restrictions. Revving the egine in neutral yields thick black smoke. I observed that blipping the thottle quickly but to wide open throttle causes the AFM to snap fully open, of course, momentarily. Anybody ever take notice of this?

I have been told of other cases where all tests of the fuel injection system are positive and the problem being cured by replacement of the F/I wiring harness. Has anyone ever heard of or experienced this? VERY expensive thing to replace without being positive that its the culprit.

Will have the exhaust gas analyzed this week in hope that it will point to the problem. Hopes for long-planned Memorial Day weekend vacation are slowly dieing.....

ORIGINAL MESSAGE

My '84 GL is running very rich.  Mileage is 10 mpg at best.  Blows thick black smoke when loaded (i.e. under acceleration).  Down on power in general.  Idle speed is eratic but does not stall (yet?).  Been driving her daily under these conditions for months. Things I've done: Checked/adjusted ignition timing.  Was retarded.  Now correct (at least close).  Made no difference. Measured fuel pressure:  36 psi at idle with vacuum connected.  42 psi (at any engine speed) with vacuum line disconnected.  If increase engine speed (with vac. connected), fuel pressure decreases (yes, DECREASES) to about 32 psi. Swapped out the air flow meter for another (used but serviceable) one.  No significant change in behavior. Examined the spark plugs.  All four were equally black and sooty. I also cleaned (with electrical contact cleaner and, in case of ground connections, emery cloth) and exercised all of the connections I could find on the engine management wiring harness. I plan to measure the Temp. II sensor resistance tomorrow. An observation:  I noticed that the position of the AFM wiper is about 20 or 25% "open" with the engine idling.  This seemed surprisingly high to me, but I have no reference.  Could be normal.  Anyone have any input?  I also adjusted the CO adjustment screw (under the plug on the AFM housing) and this had no real effect on the position of the AFM wiper.  Had a small effect on the quality of the idle.

I did a mechanical rebuild on this engine two years ago (did not do anything to the fuel injection/engine management system).  It ran fine and gave me 19+ mpg overall fuel mileage until this problem cropped up a couple months ago.


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