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Date:         Fri, 13 Jul 2001 12:38:47 EDT
Reply-To:     WarmerWagen@AOL.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Robert Keezer <WarmerWagen@AOL.COM>
Subject:      Re: coolant fairies...(long)
Content-Type: multipart/alternative;

The cooling system is designed to draw more coolant from the overflow reservoir when it needs more, and discharge it back into the overflow when it has too much. In hot weather, a properly operating system will intake-discharge continuously. I noticed this recently on a trip to Central Oregon where it was hot-whenever I parked, the overflow reservoir was filling up. When the engine was started, the flow reversed. The cap regulates the flow-when a certain pressure is reached, the cap valve open, releasing pressure and coolant. Pressurized systems do this to keep the pressure from getting to high and blowing a hose or other component of the cooling system. All modern systems are pressurized, which combined with the water/antifreeze mixture, raises the boiling point of the coolant up to around 230+ -- degrees.

There is usually about 1 inch or two of air space when the cap is removed, engine cold. If you hear coolant gurgling into the overflow reservoir from the expansion tank, don't remove the cap-excess hot coolant can spray out. If you think you have a leak that is undetectable, have the system pressure tested. Unless you live in an area rumored to have fairies or elves, I don't think you have to worry about the system being over-filled-it will purge out what is in excess of it's need. Robert 1982 Westfalia(I-4 Golf lll engine)


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