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Date:         Thu, 23 Aug 2001 09:55:19 -0700
Reply-To:     Coby Smolens <cobys5@HOME.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Coby Smolens <cobys5@HOME.COM>
Subject:      Re: Reducing brake fade on '88 Westy?
Comments: To: Todd Last <Rubatoguy@mindspring.com>
In-Reply-To:  <3B85237D.19993279@mindspring.com>
Content-Type: text/plain; charset="iso-8859-1"

All quite right - I did NOT mean to imply you shouldn't use the best brake fluid you can find - and it certainly DOES make a difference. I have documented this by my own experience and that of my customers to some extent since the time when I was going by the OLD VW & Bentley credo, to whit: "Only use new DOT 3 or DOT 4 brake fluid according to SAE recommendation J 1703 and conforming to MOTOR VEHICLE SAFETY STANDARD 116." At that point we were using DOT 3 - a hold-over from the days before Vanagons when most of our work was with buses and Type 1, 3 and 4's.

In fact it was due to posts on this list that I decided to start paying closer attention to the conditions around cases of fade that I experienced or were reported to me. In many cases where fade was experienced at a given location, changing the fluid to DOT 4 resulted in the cessation of the "second stage" fade described earlier. In other cases where the grade was too long and steep (15% - there was a detour on US 1 around Fort Ross, CA due to a mud slide a couple years ago that routed traffic up - and back down - such a grade) the change from DOT 3 to 4 didn't seem to make a whole lot of difference, even in vans with all new brake hydraulics, rotors, drums, linings, and of course, fluid. My own van was one such, loaded to the hilt with four grown people and their gear for a month on the road. One was my mother-in-law, bless her, and traveling light is, for her, a foreign concept (or let's say it's different from mine). I heard similar stories from customers about this same spot.

We now use only DOT 4 in our shop nonetheless, and I'm interested in trying some heavier duty stuff too, in conjunction with hunting up new lining materials.

BUT - nothing you do with brake fluid is going to have ANY effect on the "first stage" failure described earlier, wherein the pad surface starts to melt. That is caused by friction and pressure which is a function of pad/rotor/shoe/drum materials and the force exerted on them. The fluid is downstream of this material-event and reacts to it according to its own characteristics.

ANOTHER NOTE: Please be aware that silicone based brake fluids are NOT to be used (Bentley: "Do NOT add or mix DOT 5 silicone type brake fluid with brake fluid in car as severe component corrosion may result. Such corrosion could lead to brake system failure.") in normal circumstances, where existing brake parts are not replaced. Does anyone know if DOT 5 silicone can be used if you are using all new stock brake hydraulics and hoses? Or do the rubber components have to be a special type (silicone-based, perhaps)? This shouldn't be an issue, really since, as Todd brings up, there are glycol-based fluids available that match or out-perform DOT 5, so there isn't much incentive to make the switch. I think the silicone stuff is non-hydrophilic which means parts might last longer, but you'd want to change the fluid every couple years anyway, due to the inevitable accumulation of micro-particulate due to normal wear of internal parts.

Coby Smolens Valley Wagonworks VW Bus and Vanagon Specialists "Intimately acquainted with VW Vans since 1959"

1535 SF Drake Blvd, San Anselmo, CA 94960 415-457-5628

-----Original Message----- From: Todd Last [mailto:Rubatoguy@mindspring.com] Sent: Thursday, August 23, 2001 8:39 AM To: Coby Smolens Cc: vanagon@GERRY.VANAGON.COM Subject: Re: Reducing brake fade on '88 Westy?

Great post - I'd add one thing. Which brake fluid you use *does* make a difference. The DOT specifications only set a MINIMUM boiling point standard, so you can avoid Colby's second situation to some degree by using a high-quality fluid. <<snip>>


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