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Date:         Thu, 23 Aug 2001 03:01:47 -0700
Reply-To:     Coby Smolens <cobys5@HOME.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Coby Smolens <cobys5@HOME.COM>
Subject:      Re: Digijet Distributor Questions
Comments: To: Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
In-Reply-To:  <85256AB0.0054DCCF.00@CDCLN08.LVS.DUPONT.COM>
Content-Type: text/plain; charset="iso-8859-1"

I think you've got it hooked up correctly, but you may have it reversed in your head. Let's see...

The advance side of the dual advance unit is the one that pulls the plate upon which is mounted the hall sender (would have been the points carrier in the pre-EI days) counter-clockwise when given vacuum. In order to supply advance vacuum the source for it has to be in the throttle body just upstream of the throttle plate. When the plate starts to open, venturi effect occurs at the advance port (fast moving air causes pressure to drop) creating partial vacuum in the inboard (to the distributor) advance chamber causing the diaghram to push the timing plate counter-clockwise, against the direction of normal rotation of the distributor, advancing the timing. This source of vacuum is known as "ported vacuum". There should NOT be any vacuum at this port at idle - the timing is supposed to be retarded at idle, remember, not advanced. If you have 15" hg at a vacuum line at idle, you can bet it's connected to a manifold vacuum source. (Or, a slight possibility exists that wear in the throttle body or plate is allowing for constant venturi effect at the advance port - NOT a common problem with this motor)

Since it is at idle that the retard-side diaghram needs to pull the timing plate clockwise, in the direction of normal rotation to retard the timing, it gets its vacuum from the manifold ("manifold vacuum" in the lingo), which is at maximum partial vacuum with the throttle closed. It is therefore normal that removing the vacuum source from the retard port causes the engine to speed up since the timing, by losing the retard effect, is effectively advancing about ten degrees. The purpose of timing retard is an emissions related one - at retarded idle the engine runs hotter and burns fuel more efficiently. As soon as your foot hits the accelerator pedal, though, that retard has to vanish, and the advance has to kick in. Using the two opposing sources of vacuum is an effective way to accomplish this. Then, when the revs are up to around 1200 or so the mechanical advance weights in the bottom of the distributor have enough centrifugal force applied to begin to swing out and pull the timing plate the rest of the way toward the end of the advance curve, at around 40 degrees.

ALSO - The fuel pressure needs to drop at idle, leaning out the mixture slightly. At partial acceleration, it needs to rise to its max, providing smooth acceleration. This function is achieved by applying manifold vacuum to the pressure regulator diaghram at idle, which compresses the internal spring and allows fuel to return to the tank with less restriction, lowering the effective pressure in the ring main (the high pressure side of the system of hoses that deliver fuel to the injectors). Then at acceleration, the vacuum pressure drops in the diaghram, allowing the spring to relax, and restriction to return to the fuel flow, which raises the effective pressure through the neediest phase of acceleration. This means that the correct hook up has the advance side of the vacuum advance unit connected ONLY to the throttle body port. It's the retard side of the unit that shares a vacuum hose with the fuel pressure regulator - they both get vacuum from the manifold, which, since it's downstream of the throttle, has the highest vacuum when the throttle is closed, e.g. at idle.

I hope this is at least half as clear to you as it is to me... It's late and I can't really tell whether what I'm writing makes any sense at all.

Coby Smolens Valley Wagonworks VW Bus and Vanagon Specialists "Intimately acquainted with VW Vans since 1959"

1535 SF Drake Blvd, San Anselmo, CA 94960 415-457-5628

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@GERRY.VANAGON.COM]On Behalf Of Jay L Snyder Sent: Wednesday, August 22, 2001 8:40 AM To: vanagon@GERRY.VANAGON.COM Subject: Digijet Distributor Questions

I have an '85 1.9l with the vacuum advance/retard distributor. I realize the two vacuum ports are connected to different sources of vacuum--the advance (which is teed in with the fuel pressure regulator) comes right off of the center "manifold" box and the retard comes off of the throttle body somewhere (venturi?). I put my vacuum guage on the line that goes to the advance port on the distributor. For some reason, the timing wants to advance and the engine runs faster. This I don't understand at all. How could disconnecting the advance side cause it to advance further? I have 15" Hg at this point. Yes, I have the lines correctly installed. I would appreciate any ideas on this and possibly a quick theory on the purpose of the vacuum retard.

Jay


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