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Date:         Thu, 6 Sep 2001 12:12:54 -0400
Reply-To:     dieselwesty <dieselwesty@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         dieselwesty <dieselwesty@YAHOO.COM>
Subject:      Re: [DIESEL] RE: Question about HAMMERING, new 1.9l NA motor,
              today
Comments: To: LBaird119@aol.com, diesel@vwfans.com
Content-Type: text/plain; charset="iso-8859-1"

Well, when it sounded like the valve broke, I pulled over and called a tow back to the garage that I came from. Günter, who has worked on VW's for 40plus years says I think it is an injector issue. I give him an open 17mm and he says start it up. He loosened line to #1 at top of injector and we see some fuel/air coming out and the motor stops making big noise. He felt the injector was clogged or air is getting in the line and not producing enough PSI to open it. Once we tightened everything back up, thinks were back to sounding like they were before. I do agree that timing is my main concern here. I am pretty sure it is advanced too much. How could Overland sell a setup that will not align to the stock timing marks? From Ken Hunters response, he experienced that same issue, he has the same setup as me. Is there no-one else out there on this list that has the Overland long block from Vanagain or other dealers???

I am trying to keep cool here, hemmm.

Bryan Belman Pt. Pleasant, NJ 1990 Audi 200 Turbo (Money Pit) 1982 Westy 1.9l NA (In process) 1970 Type1 Std. Beetle (This one is done) ----- Original Message ----- From: <LBaird119@aol.com> To: <diesel@vwfans.com> Sent: Thursday, September 06, 2001 11:39 AM Subject: Re: [DIESEL] RE: Question about HAMMERING, new 1.9l NA motor, today

> First, but not foremost, there's no such thing as a red dot pump and any more > the yellow is all gone (where it counts) on yellow dot pumps. > If you can't get all timing components to their proper orientation when > setting timing it IS a problem and you have no way of knowing exactly > where you're really at otherwise. I was also wondering if cam timing > was part or all of your noise. Advanced pump timing will make the > engine noisy as heck but it's still the proper diesel noise. If you're > getting a hammering or very harsh clicking, that sounds more like > valves getting an informal introduction to Mr. Piston! > At TDC the flywheel "V" must be on the pointer. The cam plate must > fit in the slot on the end (or at least be dead parallel) and the pump must > be in the correct point of rotation. The pump lock pin WILL slide in when > it's within timing spec range! It only fits into the mounting plate by about > 1/8 of an inch. If it doesn't go then you're off. You could be timing on > the > downstroke or going backwards, up the downstroke. > Air won't make an injector hammer as far as I've seen and a plugged one > won't hammer either. One that's shooting a stream or very bad pattern > can though. > Something sounds WRONG here. Find out and let us know. :) > Loren

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