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Date:         Mon, 10 Dec 2001 09:45:29 -0500
Reply-To:     Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Subject:      Re: Cooling system tip and involved question
Comments: To: Ben McCafferty <ben@KBMC.NET>
Content-Type: text/plain; charset=us-ascii

Cut the tee in underneath. It is the lowest point which is good for draining and filling. Add the two gallons of coolant first, then top with water. Otherwise you might not get both gallons in.

Jay

Ben McCafferty <ben@KBMC.NET>@gerry.vanagon.com> on 12/07/2001 08:51:37 PM

Please respond to Ben McCafferty <ben@KBMC.NET>

Sent by: Vanagon Mailing List <vanagon@gerry.vanagon.com>

To: vanagon@GERRY.VANAGON.COM cc: Subject: Cooling system tip and involved question

Hi all, Spent the day playing with anti-freeze, my least favorite part of any vehicle. Anyway...

First the tip: if you've ever drained your cooling system, you removed those brass plugs between the pushrod tubes. They are marginal at best--very easy to strip. On my newer addition (90 westy syncro), these plugs have been replaced with allen head bolts and a copper washer. Very nice--easy to get to and remove/replace.

Now the question: I read lots of information in the archives about flushing and filling. The last time I did this, I did the old fashioned method (drain, fill/flush, drain, fill with new coolant/h2o). This time, I was experimenting with the Prestone flush kit. I inserted the "T" fitting with an extra piece of hose near the front heater valve. I was aiming to find an easier way, i.e. one where I could just run clear water into the system and let the old coolant and water cycle out. But I'm having a bit of a hard time visualizing what is going on.

Let's say we could simplify the cooling system. If I understand it right, we would basically have a large loop of hoses for the primary cooling system for the engine. Off of that loop, we would have two smaller loops, each going to a heater core and controlled by an on/off valve. Somewhere on one end of the large loop, we'd have a pump to circulate the coolant, and an expansion tank for when the coolant volume increases beyond what the loop can hold. If the cooling system runs low, it draws from the expansion tank, and that draws from the overflow tank if it gets too low.

So here's my question--if I could somehow tag a molecule of water and track it, would it eventually pass through all parts of the cooling system, including the heater loops? If so, if I attach the previously mentioned "T" to a heater loop, and start pumping in water with the engine running, will it eventually displace ALL old coolant? And would that just run out of the top of the expansion tank?

Basically, I'm trying to find a way to flush the system completely, without removing the hoses up front or the plugs at the rear. If I could run a hose off the expansion tank to a large tub, and the idea mentioned above would work, it seems I could do this. I also would prefer to use an insertion point for the "T" that's in the engine compartment instead of up front. If this did work, I think I'd still have to drain the system after flushing, but at least it would only be once instead of twice. Is there a way to draw fluid off the cooling system via the expansion tank, etc.?

Last question--once the system is flushed and drained, I add a gallon of coolant, then a gallon of water, then a gallon of coolant, then water, etc., will the two elements eventually mix? Or will they tend to follow each other around in the loop? Oops, that was two questions.

Well, thanks all, and I'm open to any great ideas you have on this whole process, since I get to do the other one tomorrow.....

bmc :) "Faith will move mountains, but you'd better bring a shovel...."


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