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Date:         Sun, 6 Jan 2002 17:51:24 -0500
Reply-To:     Ed McLean <email99@BELLSOUTH.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Ed McLean <email99@BELLSOUTH.NET>
Subject:      Re: VDO dual sender versus Tee fitting & two senders
Content-Type: text/plain; charset=us-ascii

William Polowniak wrote: >One posting >suggests that the NPT 1/8 fitting is so close tot he 11 mm metric that it >does not matter which is used. Any thoghts about that?

Yeah, Use the right threads. You won't be sorry. 1/8" NPT and M10x1 metric are not the same. NPT threads are tapered. M10x1 threads are straight. That's why VW puts a sealing washer under their oil pressure sensors. However, I looked at the link below and VDO says all their sensor threads are tapered. I haven't checked lately to be sure.

In my one and only excursion of this type I once screwed a Vanagon oil pressure sensor (M10x1) into a 1/8" NPT brass tee to do exactly the thing you are trying to do. It was so tight I thought I would twist off the sensor before I got it tight enough in the brass TEE not to leak (more later). I will never mismatch threads again. Period. If you mismatch threads brass into aluminum, the aluminum will be the one that gives.

Now, let's see... A $25 oil pressure sensor vs a $2000+ engine ... Choose wisely, my friend.

Metric and NPT sensors cost the same. You can find the correct part number for the VDO sensor you need here:

http://www.hotrodsusa.com/buynow/manufactures/vdo/online%20catalogs/performance%20catalog/Perf%20Cat%20HTML/perf%20cat%20senders%20frames.html

Ok. Now the first question. >Is there any reason to use a Tee and two senders instead of the dual sender?

Use a TEE and two senders. It's better to leave the original sensor attached to the dynamic oil pressure system so you know when the buzzer goes off it means something and you won't have to wonder if maybe the sensor is wrong. In my '86 I used the correct M10x1 compression fitting to attach a piece of steel brake line from the oil pressure port between the cylinders. This line ran toward the flywheel end, straight up, and then out to the left cylinder head to a TEE in which I fitted a VDO pressure sensor and the original dynamic oil pressure sensor. Using a tubing bender the whole thing was very neat and efficient. I had purchased a VDO flexible extension tubing kit but I only used the clamp for the VDO pressure sensor to attach it to a convinent hole on the top of the cylinder head. This worked great for many years although I never got rid of a very small oil leak in the TEE caused by the mismatched threads. If I were to do it over I would have used a metric TEE, a metric VDO sensor, and another metric compression fitting to attach to the brake line tubing. Metric fittings and TEEs are available from ParkerHannifin (or whatever they are called now).

Now if your are going to mismatch threads, don't try to screw a M10x1 sensor into a 1/8" NPT hole. It just won't fit. A 1/8" NPT sensor will, however, screw into a M10x1 hole, but the threads will be altered in the hole, not the sensor and it might leak or strip out later.

I WOULDN'T DO IT!!!

I can send a picture of my oil sender setup if you like.

Ed


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