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Date:         Wed, 24 Apr 2002 11:12:54 -0700
Reply-To:     phil stanhope <napszeerf@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         phil stanhope <napszeerf@YAHOO.COM>
Subject:      Re: Tiico: Harmonic balancing pulley
In-Reply-To:  <B8EC3B99.23C0%albell@uvic.ca>
Content-Type: text/plain; charset=us-ascii

"I think it was Gary Stearns that posted a few messages outlining his experiences with vibrations and some solutions."

Yeah he did, here is a something he posted a few months ago,(i keep a private file of good tips) check the snip:

"Our TiiCo installation was one of those that was burdened a major droning resonance in the interior at about 3800 rpm. I drove myself crazy trying to eliminate this. Nearly all of my efforts were targeted toward the exhaust system. Now I realize that the exhaust vibration was an effect, not a cause. Last week, the droning suddenly stopped on it's own. Totally gone. Smooth constant sound all the way up the tach. A day later I discovered that the bracket that maintains belt tension on the alternator had fractured. Though broken, nothing fell away and it still kept the belt tension by keeping pressure on the broken spot. I noticed the break, removed it, and welded it up. The droning vibes came back big time. I remembered reading that many automakers have ended up revising alternator, A/C and other accessory mounts to eliminate noise, vibration and harshness (NVH) in 4 cylinder engines. Oh my god, I found it.

The solution came in the form of one of the rubber bushing mounts intended to mount the exhaust brackets in the TiiCo installation. After alot of experimentation I decided that the one on the muffler side was making the droning worse, so I left it out. Now, I used it to separate left and right sides of a fabricated alternator tensioning bracket. It's been installed for about a week, the droning has not returned, and it seems to do a good job of maintaining belt tension.

The fact that not all TiiCo engines seem to have this problem surely relates to the variety of belts and brackets that mount the accessories. Some have A/C, some don't. Some use one long serpentine belt for most of the pullies, some don't.

If you have the TiiCo droning, test this theory by removing the tensioning bracket and the belt from the alternator (yes the charging light will come on) and take a test drive. I'm betting it will be the quietest ride in your TiiCo powered Vanagon that you've ever had.

Gary --------END

Hope this helps

Phil

--- Alistair Bell <albell@UVIC.CA> wrote: > Matthew, > > I think it was Gary Stearns that posted a few > messages outlining his > experiences with vibrations and some solutions. > Engine mounts, resonant > chambers, added weights, alternator mounts were some > of the areas covered. > > The size and kind of muffler, and the method of > exhaust > attachment/joints/flex joints also have an effect on > the 3k-3.5k buzz. > > David Marshall posited that the exhaust system was > the main culprit. His > test was the application of a human foot to the tail > pipe or muffler and > pushing down (reasonably) as an assistant revs the > engine. He claimed that > if this dampened the resonances, then the suspension > of the muffler et al > was to blame. > > My opinion is that the exhaust system certainly > plays a big part, but also > the engine and transmission mounts are the problem. > Frank Grunthaler and > myself were discussing this last spring/summer. He > is way ahead with > developing a better engine mount. > > Alistair > > > -- > '82 Westy -> diesel converted to gas in '94 > albell@uvic.ca > http://homepage.mac.com/alistairbell/home/ > > > > > > on 24/04/2002 10:03 AM, Matthew Pollard at > poll7356@UIDAHO.EDU wrote: > > > Does that sort of mean it helps but there are some > bigger vibrations that > > first need to be addressed? So the use of steel > pipe filled with sand > > bolted to the header is a better solution? > > > > do the vanagons that have native inline 4's (as > opposed to a conversion. > > Not diesel) have this problem? What is different- > engine mounts, exhaust?? > > what about fastforward.ca conversions? > > -matthew > > > > On Wed, 24 Apr 2002 vgonman@earthlink.net wrote: > > > >> BTDT, didn't make too much of a difference. > >> > >> Sean B. > >> > >>> Has any tiico freak out there put a harmonic > balancing pulley on their > >>> tiicos (say, a pulley off of a > jetta/golf/wabbit/rocco/fox.etc). Would > >>> it help to chill out those burley vibes we get > at 3.4K rpm? > >>> > >>> Thanks > >>> matthew > >>> 86 syncro westy tiico w/ vibes > >

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