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Date:         Thu, 15 Aug 2002 15:57:32 -0400
Reply-To:     72510.1173@COMPUSERVE.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Helen Fahy <72510.1173@COMPUSERVE.COM>
Subject:      Re: First South African 2.6 engine conversion done!
Comments: To: Karl M <thewestyman@MINDSPRING.COM>
Content-Type: text/plain; charset="iso-8859-1"

What does this kit cost?

Helen & Joe Fahy '87 Westy

----- Original Message ----- From: "Karl M" <thewestyman@MINDSPRING.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Friday, August 16, 2002 2:00 PM Subject: First South African 2.6 engine conversion done!

> > Folks, I had the opportunity to complete the very first South African 2.6 > litre five-cylinder conversion available in a customer's '85 Westy, the > beast is just plain awesome to drive! This kit consists of all brand-new > parts, basically the exact drivetrain fitted to the vans sold in South > Africa. The engine management system in Bosch Motronic, an amazing simple > and smooth operating system. Included is basically everything needed for the > conversion, minus a few clamps and bolts here and there. Complete exhaust > system, all supports and brackets, engine including alternator and AC > compressor (R-134 type!), wiring and ECU, airbox, clutch, flywheel, starter, > etc. The kit is available with or without a brand-new 5-speed transmission, > of course with Syncro you would reuse your existing transmission anyway. It > also comes with a raised deck panel for engine clearance, HOWEVER I managed > to get the engine under the existing lid with minor lowering of the engine > mountings, so that no cutting of the Westy cabinets or sheetmetal was > required. I also exchanged the engine lid for one from an early Vanagon, the > metal type, which was trimmed a few places underneath and bubbled for an > extra inch of clearance over the intake manifold and distributor areas. This > allows reuse of the stock Westy bed cushion with no changes. The ground > clearance is still very close to what the waterboxer had. I also added > Syncro rear springs to handle the slight increase in weight, the rear of the > van is now about 3/4 higher than the front, unloaded. > > If you've read this far, you might wonder how it performs. Well, let me tell > you, I have never driven a Vanagon with this much power and torque. It zips > up to cruising speed effortlessly and smoothly, without a surge or stumble. > If the need arises to pass on the highway, just push down on the throttle > and away you go. People look at the you, wondering how on earth a VW van > could go so fast. I tested it out on a few local hills that I go over > regularly with my 1.9 TD Syncro Westy, where I always have to shift to third > to maintain 40~45 mph (waterboxers even less that I have tested here) the > 2.6 pulls at 55 in fifth. I am totally impressed with the available torque > and overall smoothness of the engine. The Tiico pales in comparison in every > respect. Upfront cost is a bit more (remember, it does include all fuel > system components, exhaust, alternator and AC compressor), but the > conversion is hardly more difficult to assemble than the Tiico. > > I have a zip file of photos that I can send if interested, at some point I > may put them up on a website. There will be a few more kits available for > shipping soon. Let me know if you have interest in one. I can provide tech > support should you decide to install the kit yourself. Thanks for reading! > > Karl Mullendore > Westy Ventures > Gapland, MD 21779 > 301.432.4645 office > 828.712.5598 mobile office

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