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Date:         Wed, 11 Sep 2002 21:13:47 -0700
Reply-To:     David Marshall <vanagon@VOLKSWAGEN.ORG>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Marshall <vanagon@VOLKSWAGEN.ORG>
Subject:      Re: 84 Vanagon Starter problem
Comments: To: HJaynes1@AOL.COM
In-Reply-To:  <68.25815d92.2ab12621@aol.com>
Content-Type: text/plain; charset="US-ASCII"

This has happened to me on a few occasions. I have even installed NEW starters only to have this problem happen in a very short while. The problem is the start wire from the ignition. Chances are very good that you have some corrosion in the wiring of the van - it takes a little juice to trigger the solenoid and because of this, if there is any corrosion, you will have resistance and because there is resistance you will get voltage drop (V=I^2xR or Volts = Current squared times resistance). You need at least 8V to make the solenoid work - the thing to do is crawl under the van and remove the red wire with the black stripe from the back of the starter and see if there is ANY voltage going there first - chances are there is and it will read close to 12V when you turn the key in the on position (as there is no electrical load). If there is voltage there, take a jumper wire (piece of 12ga) and go between the big battery wire post and the trigger on the solenoid (make DAMN sure you are in neutral and the park brake is on, key is OFF and someone is there to give you a hand - don't squash yourself!) chances are very good that the starter will go instantly. If this is the case all you need is a simple Bosch style relay to trigger the solenoid. Wire it as follows:

30 Wire from the big terminal with the red wire on the starter 85 Ground (body of the van or so a bolt on the transmission) 86 The Red / Black wire that used to trigger the solenoid 87 This goes to the solenoid trigger where the Red / Black wire USED to go.

That's about it - try this before running out and purchasing a new starter - a good $10 solution - make sure you get a waterproof relay though! :)

David Marshall

Fast Forward Automotive Inc. 4356 Quesnel Hixon Road Quesnel BC Canada V2J 6Z3

http://www.fastforward.ca mailto:sales@fastforward.ca Phone: (250) 992 7775 FAX: (250) 992 1160

- Vanagon Accessories and Engine Conversions - Vanagon, Transporter and Iltis Sales and Importation - European Lighting for most Volkswagen models

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of Harold Jaynes Sent: September 11, 2002 4:05 PM To: vanagon@GERRY.VANAGON.COM Subject: 84 Vanagon Starter problem

Let me start out by saying, I am part of the masses that read the volumes of posts and am greatly appreciative of the technical expertise that exists among the members of this list. Many of you provide indepth explanations on complicated engine repairs when you could just opt and leave us to the oft overpriced service departments of dealerships and many independent repair shops.I can't honestly say that I have much to contribute to the list other than the love and joy of owning and driving my Vanagon, one of three I have owned. I could own any number of cars that would be more dependable than a Vanagon. I own an expensive luxury car, but choose to toodle around in my viper red Whale with its huuuuuuge sunroof because it's cool and is a throwback to growing up in a family that owned a "loaf", living in Europe and driving a "loaf" and driving all over South Africa in a "brick". I'm sure I could put in a engine from a Japanese car too which would be more dependable, but if I'm going to do that I might as well just go buy an Outback instead of turning my Vanagon into some Frankensteinwagen. I'm glad you guys with transplanted engines have more horsepower/torque et al, but as for me, nein danke to a SuBLAHru or any Japanese engine in it. (By the way, I love Japanese cars too, just keep their engines out of my Whale!)I stopped working on engines over twenty years ago after dropping a transmission on my chest while replacing a clutch on my Z-28 and I can't say that I particularly miss bloody knuckles anymore. However; I am relegated from time to time to doing simple procedures ....which brings me to my hopefully simple procedure!

I was driving from Philly to Washington DC on Sunday. I stopped at a rest area on I-95 and upon returning to the car and turning the keys, nothing happened. No click, No grind. Nothing. Fortunately, I was on a tiny bit of an incline so I push started the Vanagon and it started right up and I drove the rest of the way back. Upon arriving here, I attempted to start the car up again, but with the same result. Nothing. Lights and all accessories (like there are many on a Vanagon) come on, but no starter action. Cables were all clean. The starter is only two years old. Before I start tearing things apart, is there some common sense idea you folks might have as to what might be wrong with my precious jewel?

Your responses are GREATLY appreciated.

Harold Washingotn DC


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