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Date:         Tue, 17 Sep 2002 21:31:08 -0400
Reply-To:     "G. Matthew Bulley" <gmbulley@BULLEY-HEWLETT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "G. Matthew Bulley" <gmbulley@BULLEY-HEWLETT.COM>
Organization: Bulley-Hewlett
Subject:      Re: brakes breaks
Comments: To: Myron Lind <mdlind@RICA.NET>
In-Reply-To:  <NMELJDEFDFMNDNGGBOJCKEKNCPAA.mdlind@rica.net>
Content-Type: text/plain; charset="us-ascii"

My 1982 Westfalia's brakes have always traveled about 1/3 to 1/2 down before feeling meaty, but they work perfectly well (30k of driving over mountains, etc.). They've been bled a number of times, and had shoes replaced, etc. Do other people's brakes actuate higher up on the pedal swing?

Developing business and guiding change since 1996,

G. Matthew Bulley Bulley-Hewlett Marketing & Communications Business: www.bulley-hewlett.com AIM = IExplain4u Phone: +1.919.658.1278

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@GERRY.VANAGON.COM] On Behalf Of Myron Lind Sent: Tuesday, September 17, 2002 8:37 PM To: vanagon@GERRY.VANAGON.COM Subject: brakes breaks

Hey brake gurus,

I have a bit of a problem. Pedal pushes about half way down, then feels like it hits something hard, at that point the brakes work very nicely. I thought it was bad master cylinder (supposed to be two stages or such), swapped in a supposed-to-be-good one and the problems persists. Checked the rear wheel cylinders, they appear ok, no sign of the fronts leaking, I don't think I am loosing fluid. I can't seem to stop getting air out as I bleed (I've done this just fine a number of times before), the rear brakes are adjusted nice and close to the drum. Vacuum canister is working nicely best I can tell--it maintains vacuum for a pedal pump or two after I shut the van off.

Did I stick another bad master cylinder in or is there something else I should be looking at?? Or is my 9 year old truly not strong enough to pump them up as I bleed them?

Thanks for any advice

Myron Lind 82 Diesel getting mechanical TDI (getting it quite slowly, in the tradition of the van) 83 Westy


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