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Date:         Mon, 14 Oct 2002 14:22:57 -0400
Reply-To:     Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Subject:      Westy Window Install
Content-Type: text/plain; charset=us-ascii

I purchased a set of "Westy" windows and screen from Chris Turner (Thanks Chris for shipping it to me!) and finally got around to installing them on Saturday. My '85 Westy had regular (non-camper) glass installed on the driver's side only. The original glass was broken and the PO had the regular glass popped in. After scratching my head for awhile, I started poking around the gasket with a thin piece of plastic, inside and out, until I could feel the frame start to come loose. After some persistent yanking, the whole unit came out in one piece (gasket and all). There were no signs of any sealant (another Bentley foible?). The gasket has several sealing edges, probably three? The window frame was completely rust free. I cleaned it up and hit with a good coating of wax. Can't hurt. I also cleaned up the gasket and rubbed on some Formula 2000 (Armor-all type liquid) and worked it on to the new frame. I put rope into the inner channel (the one that actually grips the body flange). It works best to start and end the rope at the center of the bottom of the gasket because you can set the frame into the opening and the bottom fits right into the flange. From there, I pulled the rope out, working my way towards the front and up around the frame. Moving the screen back allowed me to pull in on the frame as I was doing this. Once I got around to the top, I started at the bottom with the other end of the rope and worked my way back and around to the top. It was a little tight going around the corners, but eventually the rope technique worked. Lubricating the gasket really helped. I should have loaded the rope up as well with the Formula 2000 (or soap?). Pushing in from the outside helped the gasket to completely draw in. I used a thin piece of plastic to push in all of the sealing edges underneath the outside edge. Looks just like the other side now! I am still not sure how to snap the screens in and out. It looks like there is two tabs on the bottom that must be pried out? I didn't want to break the frame--these are really expensive new--like $50 each? I was able to slide it to the left. There is a little "tit" that locks the screen all the way to the front. If you lift it up, the screen will move side to side.

Jay

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