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Date:         Wed, 23 Oct 2002 06:16:21 -0400
Reply-To:     Dennis Haynes <dhaynes@OPTONLINE.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <dhaynes@OPTONLINE.NET>
Subject:      Re: Size of allen wrench for final drive?
Comments: To: David Marshall <vanagon@VOLKSWAGEN.ORG>
In-Reply-To:  <AIEFIGCNNANNIHLNFBPEOEBFGJAA.vanagon@volkswagen.org>
Content-type: text/plain; charset=us-ascii

David, She is refering to an automatic transmission. GL-5 is the proper spec. GL-6 is even better.Also, the modern GL-5 and 6 oils do not have the compatibility problems with the Brass. The reason VW still calls for GL-4 is due to the friction characteristics for the syncros to work.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of David Marshall Sent: Wednesday, October 23, 2002 12:48 AM To: vanagon@GERRY.VANAGON.COM Subject: Re: Size of allen wrench for final drive?

This is incorrect - you should NOT use GL-5 in a Vanagon Transmission - front differential is OK but not the Transmission. You must use GL-4 / MIL 2105-5 gear oil or else you will do damage to the synchromesh due the an incompatibility of one of the chemicals in GL-5 and the brass used in the synchromesh.

David Marshall

Fast Forward Automotive Inc. 4356 Quesnel Hixon Road Quesnel BC Canada V2J 6Z3

http://www.fastforward.ca mailto:sales@fastforward.ca Phone: (250) 992 7775 FAX: (250) 992 1160

- Vanagon Accessories and Engine Conversions - Vanagon, Transporter and Iltis Sales and Importation - European Lighting for most Volkswagen models

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of Dennis Haynes Sent: October 22, 2002 7:26 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: Size of allen wrench for final drive?

You need a 17mm allen wrench to open the gear oil fill plug. Us a 90W or equivalent gear oil GL5 rated. To fill, there is enough room to use the sqeeze top on the gear oil bottle. Why do you think the oils are mixing? Not only does this indicate bad seals but also the wrong seals, incorrectly intalled. The proper seals have reasied edges where they meet and there is a hole between them that goes to the bottom of the housing. This allows any oil that gets between the seals to drain to the ground.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Marla Stelk Sent: Tuesday, October 22, 2002 1:54 PM To: vanagon@GERRY.VANAGON.COM Subject: Size of allen wrench for final drive?

Hello volks,

So it seems that maybe my seal from the differential to transmission is leaking and the oils are mixing as well. I want to check my gear oil level in the final drive before I have to take my van on the road to get to the VW mechanic. My tranny fluid is all good as well as my engine oil level. What size allen wrench do I need to use and what type of gear oil? Do I just use a funnel and fill in the hole there? I just hope that I don't do too much more damage before I get to the mechanic - unfortunately I don't have a choice living out in the middle of nowhere.

I also have a recurring engine oil leak problem going on that maybe one of you can shed some light on. I've been seeing a small drip coming from the pressure relief valve. So I replaced the valve, the spring, the gasket, and the plug. Gave the ol' boy an oil change and new Mann filter. It seemed to do the trick, but now after a couple of weeks and a drive across the state, its leaking there again. Any ideas? Should I be looking somewhere else on the engine as well? If my oil cooler has failed would that cause too much pressure build up in the engine? How do I know if the oil cooler is working properly?

Thanks, Marla '87 Westy Van "Morrison"Get more from the Web. FREE MSN Explorer download : http://explorer.msn.com


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