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Date:         Sun, 22 Dec 2002 18:49:01 -0600
Reply-To:     Stan Wilder <wilden1@JUNO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Stan Wilder <wilden1@JUNO.COM>
Subject:      Re: Clutch Judder
Comments: To: Don-Bolt@WORLDNET.ATT.NET
Content-Type: text/plain; charset=us-ascii

Your shift linkage may have "had corrections" with the installation of the new mounts. IE got everything lined up. I'd try the linkage adjustments and re-bleed the slave cylinder again. Your front tranny mount needs to be in the center and not hanging low in the loop.

Stan Wilder

On Sun, 22 Dec 2002 19:04:22 -0500 Don Bolt <Don-Bolt@WORLDNET.ATT.NET> writes: > Hello to the list. > I need some advice. > We have a 82 Air Cooled Westfalia with 214,000 miles. Pulled the > engine to find the cause of clutch judder. Found a chewed up pilot > shaft & bearing and wobbled out pilot shaft seal. Got the new parts > installed and also replaced the 4 rubber engine mounts as well. > Before raising the engine I bled & flushed the clutch slave cylinder > (very easy access at this point) Now got everything back together, > fired up the engine just like down town, runs great. Now lets check > it through the gears before I put the wheels back on. Now Edsel > Murphy seems to have snuck in quietly. With the engine shut down, > we can shift all gears. Engine running, 1st gear is fine, 2nd gear > is a little difficult, 3rd gear is difficult but with pumping the > clutch pedal 4 times, could get it. Never could get 4th gear, > reverse sounds like a coffee grinder. Could not get it at all with > the engine running. It has been pedal bled and vacuum bled. The > slave is 6 years old and the master is 11 years. I flush all > hydraulics annually down here in Florida. The travel as measured at > the slave cylinder cup contact on the clutch to bearing arm is about > 14 - 15 mm or 9/16 inches, which doesn't seem like very much travel > to me. I am unable to find any spec for this. Now there is slight > evidence that the master cylinder is leaking. > Any ideas? > > > Don Bolt > >

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