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Date:         Fri, 31 Jan 2003 17:48:05 -0800
Reply-To:     David Marshall <vanagon@VOLKSWAGEN.ORG>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Marshall <vanagon@VOLKSWAGEN.ORG>
Subject:      Re: diesel-gas conversion problems solved! (mostly)
Comments: To: Tromper <evilpig@MINDSPRING.COM>
In-Reply-To:  <NKEFJMNKMCPDDOBPPOAOCELJDGAA.evilpig@mindspring.com>
Content-Type: text/plain; charset="iso-8859-1"

The Digifant II system uses the same 30someodd PSI pressure the Digijet and Digifant systems use. Ultimately it isn't the pump that dictates pressure it is the fuel pressure regulator. You should get a fuel pressure gauge to check everything out (I sell these BTW) as it you don't have one it is pure guess work to what is wrong IF you are having a fuel system problem.

David Marshall

Fast Forward Automotive Inc. 4356 Quesnel-Hixon Road Quesnel BC Canada V2J 6Z3

http://www.fastforward.ca mailto:sales@fastforward.ca Phone: (250) 992 7775 FAX: (250) 992 1160

- Vanagon Accessories and Engine Conversions - Vanagon, Transporter and Iltis Sales and Importation - European Lighting for most Volkswagen models

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of Tromper Sent: January 31, 2003 5:40 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: diesel-gas conversion problems solved! (mostly)

Hmm I'm using a vgon fuel pump on a digifant, and sometimes it likes to rev at me...could this be the issue?

JT

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of David Marshall Sent: Friday, January 31, 2003 5:26 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: diesel-gas conversion problems solved! (mostly)

I have never had a problem with the Vanagon fuel pump making enough pressure for CIS. Residual pressure will be none as there is no check valve - never seemed to be a problem for me as when you turn the key to the 15 position the fuel pump will run for 2 seconds, so I pause, wait for it to stop then turn the key to 50. Never any start-up problems.

David Marshall

Fast Forward Automotive Inc. 4356 Quesnel-Hixon Road Quesnel BC Canada V2J 6Z3

http://www.fastforward.ca mailto:sales@fastforward.ca Phone: (250) 992 7775 FAX: (250) 992 1160

- Vanagon Accessories and Engine Conversions - Vanagon, Transporter and Iltis Sales and Importation - European Lighting for most Volkswagen models

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of Matt Ratto Sent: January 31, 2003 4:30 PM To: vanagon@GERRY.VANAGON.COM Subject: diesel-gas conversion problems solved! (mostly)

never mind. I went out today, retorqued, drove it, retorqued again. Seems to be fine. No leak. Now to figure out my system pressure problem.

If anyone is reading these emails any more, I do have a question for those of you who have done this conversion.

What system pressures did you find with a CIS system and a vanagon fuel pump? Is there residual pressure? Mine drops immediately to zero when I shut off the engine. Is there a fuel pump check valve like on the A2's?

Got it into third today - lots of power!

Matt ----- Original Message ----- From: "Matt Ratto" <mratto@ucsd.edu> To: "Vanagon Mailing List" <vanagon@gerry.vanagon.com> Sent: Thursday, January 30, 2003 10:27 PM Subject: diesel-gas conversion problems solved! (mostly)

> I tracked down a vacuum leak on my diesel-gas conversion today - bad intake > manifold gasket. I put a new one in, torqued the bolts to spec., and went > for a drive. About half way around the block, another leak started up again. > I haven't pulled the manifold to check if its blown again, but I suspect it > has. > > I'm thinking it could be a couple of things; 1) I didn't retorque the > manifold bolts after warming up the vehicle, 2) I damaged the gasket during > installation, 3) the manifold itself is slightly warped, or 4) aliens. > > If it is warped, any suggestions? Do people use RTV or some such with a > gasket? If anyone has a procedure for doing intake manifold gaskets on an > I4, I'd be happy to hear it. As you can tell, I'm making this stuff up as I > go... > > Matt > >


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