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Date:         Wed, 29 Jan 2003 09:15:30 -0800
Reply-To:     TJ Hannink <tjhannink@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         TJ Hannink <tjhannink@YAHOO.COM>
Subject:      Re: Heater Box Question and Front Air Conditioning Revisited
Comments: To: Tom Forhan <fourwdvw@YAHOO.COM>
In-Reply-To:  <20030129163007.99857.qmail@web21308.mail.yahoo.com>
Content-Type: text/plain; charset=us-ascii

This is an idea that I have been toying with for front ventilation control:

Install a damper on the front of the airbox to control the input of outdoor air from the front grill, using the bottom lever on the ventilation panel to control its operation. This will enable you to use the existing ducting under the airbox, inside the doors, through the 'B' pillars to the vents in the sides of the roof panels to recirculate interior air into the airbox. Then you could take it a step further by installing ducting between the outermost A/C vents and the roof vent ducts. Now with the front fan on and the new fresh air intake damper closed, intake air will be drawn from the top rear of the passenger cabin via the A/C duct housing. With the A/C on, cold air would be pushed/pulled through the ductwork into the bottom of the airbox where it could be distributed via the stock fan and output ducting. Sealing any of the other vent openings in the roof ventilation system would also be necessary.

I will be installing an intake damper in my spare airbox before I replace the existing unit in the van. I'm still looking for the best way to regulate the airflow through this odd shaped opening(s).

Last summer, I built a cardboard duct that fit between the outer A/C duct and the rear-most roof vent over the sliding door. With the A/C fan on '3' I was able to feel a cold air stream at the opening in the front passenger door, so in priciple, this should work.

I haven't really experimented anymore since my A/C system is working adequetely here in Florida with the modifications to the system and vehicle that I have already made. Sealing off the intake of the airbox has a profound affect on the comfort level of the front passengers especially at highway speeds.

Lastly, install a good indoor/outdoor thermometer to quantify the effect of any changes you make to the system.

Good luck,

===== TJ Hannink Goldibox - 1987 Vanagon Camper, Wolfsburg Edition Winter Park, Florida http://home.earthlink.net/~tjhannink/ http://groups.yahoo.com/group/wolfsburg_campers http://photos.yahoo.com/tjhannink [Vanagon] Album

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