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Date:         Fri, 28 Feb 2003 18:52:40 -0800
Reply-To:     Randy Huyck <Fritz_H@MSN.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Randy Huyck <Fritz_H@MSN.COM>
Subject:      Re: Broke off stud torqueing head-what do I do?
Comments: To: Loretta Abbott-Kennon <SyncroSister@NETSCAPE.NET>
In-Reply-To:  <5986890F.367DB284.47C22920@netscape.net>
Content-Type: text/plain; charset="iso-8859-1"

Had this happen this summer. I threw the whole tool box at it. The stud extractors mentioned in another email were tough to use for me - one size was too large and basically just polished off a layer of metal, the next smaller size was too small to get very far onto the stud. I got them at Sears, and they were a set of five extractors to fit both metric and SAE studs. In the end, It was a combination of the stud extractors, the hammering required to drive the stud extractors onto the stud, and vice grips that loosened it up. The threads on the block side of the stud I broke flared out underneath the cylinder sleeve, so I had to loosen the sleeve and pull it out an inch or two to fully remove and replace the stud. I checked all the other studs for signs of stretching and found none.

Randy, Carla & Anna Huyck, Olympia, WA '75 Rustfalia '85 Vanagon GL '90 Fox GL '74 Super Beetle

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of Loretta Abbott-Kennon Sent: Wednesday, February 26, 2003 12:07 PM To: vanagon@GERRY.VANAGON.COM Subject: Broke off stud torqueing head-what do I do?

Hello List... I'm back after being away for a few months. A lot has happened, my grey Syncro that I bought in Montana last Summer was smashed while parked in front of my house. So now I have a syncro partsmobile in my back yard along with the westy... anyone need any parts? Back to my reason for posting; I am trying to replace the head gaskets on my 90 and have the engine out. Unfortunately I broke one of the long studs that hold the head on while trying to do the final torque. It is broken leaving quite a bit of the shaft exposed, basically only the end threaded portion was broken off. My question is what do I need to do now? I searched the archives and only found info on exhaust studs. Will this back out with a tool? Any suggestions will be appreciated. It's good to be back!

-- Loretta Abbott-Kennon "Another veteran against war with Iraq" www.veteransforpeace.org 1987 Syncro GL 1990 GL Automatic 1982 Westy L 86 Syncro GL & 82 Westy L Partsmobiles

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