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Date:         Mon, 3 Mar 2003 15:45:31 -0600
Reply-To:     Stan Wilder <wilden1@JUNO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Stan Wilder <wilden1@JUNO.COM>
Subject:      Re: WTB: NOS or never rebuilt CV Type IV Case for up to $300
Comments: To: jstric01@CS.FIU.EDU
Content-Type: text/plain; charset=iso-8859-1

I see you've done your homework. You're looking for a unicorn, I'd suggest that you restart your search in South Africa. It is my understanding that they made complete type IV engines until late 2001. The fellow down in Houston that sells the Tiico conversions had some complete engines for sale, not NOS but New Inventory about a year ago. (Please don't hesitate to correct me on this .......... It came to me as rumor from the Vanagon List)

Stan Wilder

On Mon, 3 Mar 2003 13:59:48 -0500 Jeff Strickrott <jstric01@CS.FIU.EDU> writes: > Hi All: > > I am looking for a Type IV 2.0L air-cooled Vanagon engine case, > marked > as CV###### near the breather box. A CV case was used in Vanagons > between 80-83. It has the enclosed breather box (part of the > casting) > and normally had hydraulic lifters. > > I am willing to pay for a good case but only if it meets my > specifications: > > - It must provable have standard main bearing bores, thrust, > camshaft > bores, and lifter bores. That usually means it must have low miles, > never been rebuilt, never been overheated or have had the oil screen > bolt over tightened, > > - The cylinder deck must be in good shape, no major dings or > scratches, > > - The case must never have been pried apart (by screwdrivers or > similar), > > - All gasket-mating surfaces must be in excellent shape. This > includes > the rear and front main seal surfaces. They must not have any > dings/scratches from pulling the seal, and > > - Of course no cracks or other major problems (i.e. stripped oil > drain > plug or cylinder studs). > > There are two ways to measure a case to see if it is standard: > > 1. Torque the case to 22-24 ft-lb and then using a dial bore gage > (calibrated to 0.0001), at a known temperature (around 78ºF as > aluminum > has a thermal expansion of 0.00013 inches per 10ºF, double for > internal > diameters), measure the bearing bores. For a standard case they > should > not be egg shaped and be within: > > Main bearings > #1-3 2.7559 - 2.7567 (70.000 – 70.019 mm) > #4 1.9685 – 1.9696 (50.000 – 50.016) > > Cam bores: > 1.0826 – 1.0835 (27.50 – 27.521 mm) > > Lifter bores: > 0.9448 – 0.9457 (24.00 – 24.02 mm) > > Oil Pump bore: > 2.7559-2.7570 (70.000 – 70.030 mm) > > 2. Insert a new standard bearing and measure the removal force using > a > spring scale (a good fish scale from Walmart). For bearings 1-3 use > bearing # 3, and #4 for bearing #4. The removal force should be > greater > than 12 lbs for 1-3 and 8 lb for #4. This will not tell you that > they > are egg shaped but will give a quick indication if the bores have > sufficient crush force. Measure both sides. The cam is checked by > bolting the case together and over torquing the 6 large bolts. It > should > not turn. Lifter bores can be tested by hand fitting a lifter in the > bore. I of course will pay more for method #1 than #2 as it provides > a > record that I can compare. > > Some signs that the case has been rebuilt: > - Sealing material placed on galley plugs, > - The case has been painted, > - The bearings from the case are not marked STD or do not have the > elephant stamp, > - Silicon rtv has been used on case mating surfaces, > - Pry marks on the case. > > The above requirements may sound anal retentive, but I have a number > of > used cases that need machining and I do not need to collect anymore. > I > am willing to work with the owner of a good case to assist/reimburse > for > measurement expenses if the case is an ideal candidate. If you are > just > looking for a quick buck or selling crap please do not reply to this > message. > > I will want good images of the case before buying. For pictures of a > good case see here: http://www.cs.fiu.edu/~jstric01/Engine_Case.htm. > This is what I will use as a measure for all candidate cases. > > Pmail at jstric01@cs.fiu.edu or call at 772-460-1226 to discuss your > case and make me an offer. > > Regards, > --Jeff Strickrott > 82 Westy, South Florida > >

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