Date:         Mon, 12 May 2003 10:36:49 -0400
Reply-To:     Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Subject:      KYBs Fixed
Content-Type: text/plain; charset=us-ascii

I made some thicker top bushings for the front shocks and voila! all quiet.
When I removed the KYB bushings, I looked at the underside of the metal
cup.  It was clear the shoulder of the shock was banging on the bottom of
the cup and the nut was marking the top side. The thin bushing was allowing
some movement both ways.  The new bushings I made are about 1" thick, which
is more than you really need.  Reusing the stock VW bushings and cups would
probably work if they are a little thicker and still in good shape.  (For
you lab rats, I made the bushings out of two No. 10 rubber stoppers.
No. 9s would probably be perfect, but I didn't have any laying around!)  I
now have about three threads exposed instead of 1/2" or more.  The thicker
bushing allows the nut to draw the shock up tight against the upper A-arm,
so there is no banging either way.


            Jay



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