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Date:         Sat, 14 Jun 2003 20:34:24 -0400
Reply-To:     Dennis Haynes <dhaynes@OPTONLINE.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <dhaynes@OPTONLINE.NET>
Subject:      Re: Compare & Contrast: Diesel Westy vs. 2.1 WBX Westy
Comments: To: Sam Payne <bungeegull@HOTMAIL.COM>
In-Reply-To:  <vanagon%2003061419425041@GERRY.VANAGON.COM>
Content-Type: text/plain; charset="us-ascii"

Although there are a few folks with good stories of their Diesel, in general they are a disaster in the Vanagon. They should only be considered if you're willing to go for brand new and a turbo 1.9 at that. The Stock Vanagon Diesels were known for the 65 mph speed limit (at best) and blowing head gaskets and cracking heads. Depending on use and care, A Wasser Boxer will go between 125K to 200K. My 87' Syncro is approaching 204K with the original head gaskets in place. The hardest part of repairing the head gaskets is removing the exhaust. After that, it is not that bad a job so we should stop whining. I've seen my share of I4 head gaskets, especially the 2.0 16 valve. If you really want to convert, I would stay with a gas I4. At least you will have improved power and drive-ability. As for other differences between years, the earlier Vanagons have no power steering and smaller front brakes.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@GERRY.VANAGON.COM] On Behalf Of Sam Payne Sent: Saturday, June 14, 2003 7:38 PM To: vanagon@GERRY.VANAGON.COM Subject: Compare & Contrast: Diesel Westy vs. 2.1 WBX Westy

Ladies and Gentlemen of The List,

Here I am, stuck on the horns of another dilemma which is rapidly becoming as much a marital issue as a mechanical one.... You see, 2 months ago SWMBO and I took the plunge. No, not a million dollar wedding but our very first Westy, an '86 2WD manual in a deep color of earthy brown most reminiscent of a cow flop. Did I mention 150,000 miles young?? Buying our first Westy has felt like I imagine base jumping: leap off the cliff with a scream, chuck your tiny guide-parachute of mechanical know-how into the ether, and pray that the big chute pops before you're prematurely folded into the bosom of sweet mother earth. You knowlegeable ladies and gentlemen of The List, well, you're our big chute, all that's left between us and the rocks... Now I knew when we leaped that we'd be rebuilding the engine (and almost everything else) but I didn't know about the WBX propensity for throwing rods and terminally corroding inner head gasket seals, etc. Burn me at the stake as av unbeliever but after lots of research and conversations I'm unwilling to rebuild my 2.1. Call me fickle, but I'm dead set on an I4 conversion. After more archive searching and conversations, I decided on a 50 degree installation on diesel mounts using a diesel bellhousing and flywheel AND preferably a diesel transmission (either ratio). I found Frank Grunethaner's drive train ratio discussions very persuasive. Do I have any of the diesel parts? Of course not! So here's the dilemma: Since the guts of the converted camper will be diesel/I4, and diesel Westies are rare but a lot less expensive than post '86 Westies, why don't I just sell the '86 and buy and then convert a diesel? Well, I don't know enough about differences between the models. I've looked through Bentley and looked online, but I would really appreciate knowledge and opinions on differences betweel post '86 models and diesels and problems peculiar to the diesel models. For example I've heard that Diesels burn starters, that early watercooled engines had radiator/fan shroud problems, that diesels don't have power steering, that 3rd and 4th syncromesh rings on some earlier transmissions cracked, that diesels have better shift linkages than later models, that diesel clutches wear out faster because they are smaller, that the diesel front suspension was flawed and upgraded later. On the camper side, does the diesel pop top canvas attach differently and if so is it reliable, does the fridge have a diode to show when the flame is lit, did pre '86 propane tanks typically have the auto-stop fill valve feature and etc etc etc. Sorry about the length, but I'm trying to to avoid the rocks... Thanks, Sam


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