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Date:         Fri, 20 Jun 2003 18:40:35 -0400
Reply-To:     lauterba <lauterba@BELLSOUTH.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         lauterba <lauterba@BELLSOUTH.NET>
Subject:      Re: starters
Comments: To: Brian brian <jackstraw723@YAHOO.COM>
Content-Type: text/plain; charset="iso-8859-1"

Brian, the problem is probably the old electrical system. Bosch makes a starter relay (about $10) that solves this problem.

John

----- Original Message ----- From: "Brian brian" <jackstraw723@YAHOO.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Friday, June 20, 2003 12:44 PM Subject: starters

> The day before I left for my winter, southern job last > fall I went to the junkyard to retrieve the starter > off my extra van. But, they had temporarily stacked > cars on top of it and I couldn't get to the starter > that day. Sure enough, the next day on the Ohio > Turnpike I turned the key and got absolutely nothing > from the starter. I went over everything I could think > of and remained convinced it was the starter. Having > no other choice I gave in and called a tow-truck. The > driver suggested trying a trick first, before towing > it away. He crawled under the van and beat on the > starter with a hammer while I turned the key. It > worked like a charm; I thought that was a quirk of GM > starters (and fuel pumps) only, but it is true of VW > as well. > > So this winter I was having some suspension work done > at an excellent shop in Wilmington, NC and I asked the > guy doing it to pull the starter and have it > completely rebuilt, not just a new solenoid. He said > this wouldn't be a problem, and for $90 a local > auto-electric shop did the work. A mere three weeks > later the starter was seizing up again. I wasn't too > thrilled, but by this time I was 1500 miles away and > SOL. So I finally get the starter from the junkyard in > mid-May and take it to a local auto-electric shop here > in Michigan, tell him I need it on June 9th for a long > trip, and I want it rebuilt down to the brushes. I > stop in the first week of June and tell him my starter > is really getting bad, I have to hit it with a hammer > every day, I really need this starter. So on June 11th > I come back and the m-f hadn't even ordered any parts > yet. > > So I get home from a 2K miles trip, sometimes banging > on the starter twice a day, and discover that the > other starter isn't rebuildable, the parts add up to > more than the cost of an already rebuilt one. (rotten > field coil among other problems). So I give in and > order a factory rebuilt one, which I am picking up > today. > > This post does lead to a couple questions. I'm so > disgusted with the world of auto-service that I want > to learn to re-build the starter myself. Is this > exceptionally difficult? Where could I get internal > starter parts? > > I've never changed the starter on my bus myself and it > looks a bit tricky to wiggle out of there - would it > be easier to set the left rear on a jack stand? Would > I need to put both sides up on stands? Are there any > hidded tricks to changing a starter? > > __________________________________ > Do you Yahoo!? > SBC Yahoo! DSL - Now only $29.95 per month! > http://sbc.yahoo.com >


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