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Date:         Mon, 21 Jul 2003 10:38:13 -0400
Reply-To:     Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Subject:      Re: Automatic to 4 speed conversion
Comments: To: Bruce Nadig <motorbruce@HOTMAIL.COM>
Content-Type: text/plain; charset=us-ascii

Rebuild the automatic. 4 speeds have their own set of problems--lLinkage, really sloppy shift pattern, hydraulic clutch problems, 3-4 slider....

Jay

Bruce Nadig <motorbruce@HOTMAIL.COM>@gerry.vanagon.com> on 07/21/2003 10:10:30 AM

Please respond to Bruce Nadig <motorbruce@HOTMAIL.COM>

Sent by: Vanagon Mailing List <vanagon@gerry.vanagon.com>

To: vanagon@GERRY.VANAGON.COM cc: Subject: Re: Automatic to 4 speed conversion

I couldn't agree more. That is the only way to go. I did a somewhat similar conversion recently. Remember you will need things like the brake/clutch pedal assembly from a manual van. In order to put this in you will have to remove the dash. That is a perfect opportunity to replace the master cylinder while you are in there. Running the hydraulic clutch line is a pain. Make sure that you get almost all of the fuel out of the van before starting the project. I found it necessary to partially drop the gas tank (didn't disconnect any hoses) in order to get the clutch line in. There are some other issues involved also, but I'b buy a cheap, dead parts van and transfer the needed parts from it.

Been there, done that.

Good Luck!

Bruce

>From: David Brodbeck <gull@GULL.US> >Reply-To: David Brodbeck <gull@GULL.US> >To: vanagon@GERRY.VANAGON.COM >Subject: Re: Automatic to 4 speed conversion >Date: Mon, 21 Jul 2003 09:32:20 -0400 > >On Mon, 21 Jul 2003, Terrence Clark wrote: > > > My automatic transmission died in my 1991 Vanagon Carat and I am about > > to embark on a 4 speed conversion. All my VWs are manuals and I've > > grudgingly lived with the automatic because I love the Vanagon. Now > > that it's dead it's time to change. Any words of wisdom before I start? > >Strongly consider buying a manual tranny van with a blown engine and >transferring your good engine to it. It will probably be less work. > > >David Brodbeck, N8SRE >'82 Diesel Westfalia >'94 Honda Civic Si

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