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Date:         Wed, 3 Sep 2003 07:42:40 -0400
Reply-To:     Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jay L Snyder <Jay.L.Snyder@USA.DUPONT.COM>
Subject:      Re: Coolant Feed/Return Pipes Repair
Comments: To: James V <tornadored@EARTHLINK.NET>
Content-Type: text/plain; charset=us-ascii

I had "repaired" one of my metal pipes this way. One of the ends was rusted through at the firewall where the the SS clamp was holding it in place. I used 1-1/4" copper to replace the sawed off end and clamped over and extra piece of hose. The copper just fit over the stock pipe and made a fairly rigid joint. Worked OK for about a half a year. I later replaced both metal lines in combination with a gas tank job. I couldn't get the new lines through without removing the tank, however, if it was way up on a lift, it might be possible. I just didn't want to skin all the paint off of the new pipes putting them in in my driveway.

Jay

James V <tornadored@EARTHLINK.NET>@gerry.vanagon.com> on 09/02/2003 06:01:13 PM

Please respond to James V <tornadored@EARTHLINK.NET>

Sent by: Vanagon Mailing List <vanagon@gerry.vanagon.com>

To: vanagon@GERRY.VANAGON.COM cc: Subject: Coolant Feed/Return Pipes Repair

Well, I'm finally going to fix my coolant feed and return pipes, as the ends have corroded and broken. (they've been ghetto-rigged for the last year or so) Listmembers told me a while back that the pipes can be replaced w/ out removing the gas tank... But my mechanic says, while it's possible, it's not fun. And that there are hangers/zip ties above the tank that are hard to reach. Also, the 2 pipes cost about $250 from the dealer.

So, I know some have spliced in some pipe to replace the corroded flanges, which SEEMS like it would be much easier and definitely cheaper. From what I gather, I would:

a) cut off the end of the pipes b) insert a piece of hose over that c) insert a short piece of rigid pipe into that d) then insert that in to the existing hose, securing everything w/ hose clamps.

Any problems here? Is there a particular type of pipe I should use for the repair?

Thanks for any help.

James

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