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Date:         Thu, 2 Oct 2003 12:32:47 -0400
Reply-To:     Kenneth Wilford <kenwilfy@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Kenneth Wilford <kenwilfy@COMCAST.NET>
Subject:      Van-Again Will be Offering Ceramic Coatings Soon!
Comments: To: Mark Tuovinen <mst@AK.NET>
In-Reply-To:  <44123843e9eb.43e9eb441238@gci.net>
Content-Type: text/plain; charset="us-ascii"

We are currently working with a local ceramic coating shop to offer this as an option on all of our exhaust systems. At the very least you may want to ceramic coat your tail pipe which should not be expensive and will increase the lifespan of this part from 1-2 years uncoated, to 5-10 years coated (the coating is said to increase the lifespan of exhaust parts 5 times!). The other benefit is that the coating we are going to be using is called Cermachrome (sp?). It can be buffed and made to look just like chrome! This is the look that everyone envisions when they go to buy a stainless steel exhaust part. How disappointed they must be when they see the "stainless" part which looks just like regular steel. How much more disappointed they must feel when this part actually starts to rust and discolor ("stainless" steel is a generic term that can be applied to all different grades of stainless. Many lower grades rust!). With the ceramic coated exhaust the pipes do not discolor. They do not rust on the outside or the inside as the coating is applied to the inside as well (it is not shiny on the inside). The coating is very tough and it is hard to get off even with a sandblaster!

The other advantage that ceramic has over stainless is strength. There is no stainless that I know of that is as strong as regualar steel. In the avaition world much of the exhaust systems are made of stainless. They need to be repaired and replaced periodically, not so much because of rust, but because of cracks and breakage. The stainless has a tendancy to crack under vibration or stress. The ceramic coated steel exhaust systems that we are going to offer will have the same strength of steel and yet be more corrosion resistant than most stainless stuff out there.

I have already installed one of these systems on a customer's Syncro Adventurewagen and it looks excellent. He just came back from a trip and an absence of five weeks and the pipes and muffler still looked great (no rust, still shiny, etc). I had a shop in Michigan do the coating on his, but I recently found out about a shop that is only 5 mins drive from my house. I am going to price this shop as it would be much easier for me to get these systems coated to order and then ship them out. Turn around time would be a week from order to shipment. We will offer this on all of our exhaust system (OE and S&S Header). In the future we may even coat cylinder heads, cylinder walls and pistons to order. I will let you know how this turns out.

Thanks, Ken Wilford John 3:16 http://www.vanagain.com http://www.strictlyvwauctions.com Phone: (856)-327-4936 Fax: (856)-327-2242

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of Mark Tuovinen Sent: Wednesday, October 01, 2003 5:35 PM To: vanagon@GERRY.VANAGON.COM Subject: exhaust

I recommend ceramic coating. It does cost more initially, but less when you consider the extended life you will get from your exhaust system. I put ceramic coated exhaust on a now former girlfriends truck in 1995 and its still there today. THe truck is driven daily here in Anchorage, AK, and the city spreads de-icing agents on the roads every winter. The headers run outside of the frame, putting them directly in the spray from the from tires. A non-treated system would be quite corroded by now.

Mark in AK 87 Westy Syncro

Has anyone used a ceramic coated or powder coated exhaust system? And does anyone have any input on its advantages/disadvantages? I've just rusted out mine (lasted 4 years) and am looking for options. Mary


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