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Date:         Fri, 17 Oct 2003 09:16:13 -0700
Reply-To:     David Marshall <vanagon@VOLKSWAGEN.ORG>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Marshall <vanagon@VOLKSWAGEN.ORG>
Subject:      Ford's new silicone goo... interesting stuff for our Syncro!
Comments: To: Syncro@yahoogroups.com
In-Reply-To:  <bmnr6e+96pm@eGroups.com>
Content-Type: text/plain; charset="iso-8859-1"

I saw this show on the Canadian Discover Channel that was demonstrating Ford's new Silicone gel. First I thought they were going to say that they 'invented' the VC but no, this was indeed something new or at least something that I have never seen before.

It was a black silicone based pourable 'liquid' with the viscosity of motor oil. When a magnetic field was applied to it, it instantly turned into a solid do to that fact there was a special sort of iron filings in it. Their design idea for it was an electronic clutch.

My thinking on this is that it would be a great substance to put into a viscous coupler. That would give us the best of both 'stock Syncro' and 'decoupler Syncro' worlds without changing a lot of stuff.

What I envision is having this stuff in the VC and have an electro magnet surrounding the VC to make it lock up when we wanted it to. On the input and output of the VC you would install an hall sender type device that will give off speed signal every 90 or 180 degrees. A control unit would be user adjustable for how aggressive the locking would be as you could set it up to be programmed for "If A and B are out of sync for Y revolutions then lock for Z amount of time" or you could have a manual over ride to lock it or keep it unlocked.

This type of control unit could be built out of very simple logic control ICs. I can see making the control knob one that you pull out to turn on the control unit and make it programmable by turning it you adjust the sensitivity similar to a volume control. Turn the sensitivity all the way up and it is locked 100% turn it down and it will lock after X difference is detected on the input / out put of the VC - the only variable missing from this is time but I am sure there is an intuitive way of doing this too.

The whole concept seems pretty simple and I think it would be quite doable if we could get our hands on this prototype goo that Ford has.

David Marshall

Fast Forward Automotive Inc. 4356 Quesnel-Hixon Road Quesnel BC Canada V2J 6Z3

http://www.fastforward.ca mailto:sales@fastforward.ca Phone: (250) 992 7775 FAX: (250) 992 1160

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