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Date:         Fri, 14 Nov 2003 20:53:12 -0500
Reply-To:     Gary McEachern <GlmceN@NETSCAPE.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Gary McEachern <GlmceN@NETSCAPE.NET>
Subject:      Re: flywheel pilot bearing will not fit!
Comments: To: John Philcox <jphilcox@COX.NET>
Content-Type: text/plain; charset=iso-8859-1

John,

Had the same problem a few years ago with the pilot bearing from a Sachs clutch kit. Turned out the pilot bearing was closed on the backside. As I later found out the correct part allows the input shaft to pass completely through it. What a P.I.A. it was replacing that clutch!

Gary

John Philcox <jphilcox@COX.NET> wrote:

>I had the exact same problem nearly a year ago. I thought I was doing >something wrong, and went back to the FLAPS for another bearing to try >again. I had the original bearing and discovered that the new bearing was in >fact too big. Went back to FLAPS, with the original as a sample, and we >found that some of the pilot bearings in the bin, with the correct stock >number, were the wrong bearing. He had some others with a different brand >name, same stock number, that were the right size. So somewhere in the >supply system there are some incorrectly labeled pilot bearings! > >John Philcox >'85 GL, Newport, RI > >> -----Original Message----- >> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf >> Of Eric Zeno >> Sent: Thursday, November 13, 2003 11:09 AM >> To: vanagon@GERRY.VANAGON.COM >> Subject: flywheel pilot bearing will not fit! >> >> >> Here is one for the record books. >> I'm helping a friend put in a new >> clutch in his 1.9L / 2.L mixture. >> The engine and crank are 1.9L. We installed >> the pilot bearing as far as it would go. This >> leaves it sticks out of the crank about 1/16". >> When installing the flywheel, the hole in its >> center, is not big enough to fit the pilot bearing. >> Therefore as you tighten up the flywheel >> you crush down the end of the pilot bearing >> making it impossible to install the input >> shaft of the transmission, without major >> force. This is exactly what the DPO did. >> The pilot bear did not last, and then the >> clutch went. Now we have to fix this mess. >> Any have any insight? >> Eric >

-- Gary McEachern Reading, Ma '90 Westy Subavanagon '86 Wolfy Subavanagon '87 Syncro (Son's van)

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