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Date:         Wed, 26 Nov 2003 10:32:52 -0500
Reply-To:     Tim Demarest <tim.demarest@POBOX.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Tim Demarest <tim.demarest@POBOX.COM>
Subject:      Re: Coolant hose fatigue
Comments: To: developtrust <developtrust@COX.NET>
In-Reply-To:  <000a01c3b3de$053978b0$6801a8c0@williamvafwvvc>
Content-type: text/plain; charset=us-ascii; format=flowed

William,

This is only my free advice, and it's undoubtedly worth the price...

Hoses don't age well, if you have a leak in one, you'll get leaks in others. First thing I did when I bought my '85 westy (in 2001) was to replace all the engine and radiator hoses. I cheated a little by leaving the old heater hoses in, but I carry a 'bypass kit' (short length of heater hose, two clamps) so I can bypass the heater circuit at the engine if any of those hoses spring a leak.

Leaving old hoses in may cost you more down the road, since the wasserboxer is painfully vulnerable to head warpage on overheating (see the list archives for a number of case studies).

Tim

At 09:27 PM 11/25/2003 -0800, developtrust wrote: >I want to know if anyone can suggest any hoses that I should replace other >than the one mentioned below (the small 2 inch hose that is about 6 inches >long and goes from the engine to the long cooling pipes.) > >Driving down the freeway to San Diego California my LED light on the >temperature gauge begins to blink and the van is running hot (the fan comes >on and goes off.) When I reach my destination I call the VW dealer to ask >about it. They say to look at the coolant tank, the one where you add >coolant. It was empty so I refill it and start up the engine. My wife >notices a leak below the van so I crawl under to look see and notice that >the small 2 inch hose that goes from the engine to the long cooling pipes >has a small pin hole leak. (It is probably a 1 & 1/2 inch hose.) I wrap it >with tape and clamp it to get me home. I had to fill the coolant tank 3 >times to get the LED light to stop flashing. I made an appointment with the >VW dealer to diagnose everything, replace that hose and flush the system to >put in new coolant. It was due for new coolant anyhow after about almost 2 >years since the last flush and new coolant. I just do not6 feel like doing >the work myself. > >I am asking advice from those who have had similar problems before. So other >than this 6 inch long two inch OD hose what other hoses should I get >replaced? Is it worth the effort and cost to replace all those expensive >hoses or just wait for them to fail one by one? > >William


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