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Date:         Mon, 8 Mar 2004 06:20:03 -0500
Reply-To:     Dennis Haynes <dhaynes@OPTONLINE.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <dhaynes@OPTONLINE.NET>
Subject:      Re: cooling system design
Comments: To: Jonathan Farrugia <jfarrugi@UMICH.EDU>
In-Reply-To:  <Pine.SOL.4.58.0403080354260.28084@rygar.gpcc.itd.umich.edu>
Content-type: text/plain; charset=US-ASCII

The major difference is the capacity of the cooling system. The golf has less than 2 gallons of coolant where the vanagon carries almost 5. The main expansion tank is not large enough to allow for this without becoming air bound when cold and overflowing when hot so the second tank is needed. The second tank being downstream of the relief valve allows adding make up coolant without opening the system. Many cars are set up this way. Another advantage is that without air in the pressurized system, the coolant is less likely to carry entrained air/O2 which avoids cavitation, internal pitting and corrosion.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Jonathan Farrugia Sent: Monday, March 08, 2004 4:05 AM To: vanagon@GERRY.VANAGON.COM Subject: Re: cooling system design

okay i understand that, thats basically a description of how the vanagon cooling system operates. what i was trying to get at in my first post which re-reading it i see i didn't convey. is that the golf system doesn't have the second over fill tank it only has one expansion tank with air in it. the golf tank has two hoses attached one that routes to the water pump allowing the water pump to draw from the expansion tank, and another small hose about 5/16" that routes coolant form the top of the radiator into the expansion tank. under operational conditions the small 5/16" hose provides a steady stream of coolant from the top of the radiator to the expansion tank. upon cool down the golf system draws atmospheric air into the expansion tank if i needs to balance the vacuum on the cooling system.

what i want to know is what are the technical differences between these systems, i.e. contrast comparison of the systems.

jonathan

On Mon, 8 Mar 2004, Daniel L. Katz wrote:

> as the engine cools the pressure drops in the expansion tank and coolant > is pushed up to the expansion tank from the overflow tank, which is always > at atmospheric pressure. air buoyed up on top of coolant in the expansion > tank reduces this pressure drop, but this air tends to get pushed out when > hot, expanding coolant flows out toward the overflow tank. > > dlk > > On Mon, 8 Mar 2004 01:47:38 -0500, Jonathan Farrugia <jfarrugi@UMICH.EDU> > wrote: > > >i am interested in having a discussion about different types of cooling > >systems. specifically the design benefits and difference between the > >types of cooling systems in other vw's and the type of cooling system in > >the vanagon. for point comparison we could use the 85-92 golf. that > >system has a expansion bottle with air in it, the air is at the highest > >point in the system and it the system operates fine. where as in our > >vanagons we have a completely filled system with no air. what is the > >technical problem with having a little air at the highest point in the > >system or in an expansion bottle. > > > >if there is a technical name for systems with air and systems without air > >i would be interested in what they are called. > > > >jonathan >


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