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Date:         Fri, 4 Jun 2004 08:56:28 -0700
Reply-To:     Antaki <wrack@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Antaki <wrack@COMCAST.NET>
Subject:      Re: Aux Battery Wiring safe? - NEW TOPIC (I think)
Comments: To: "Spinoso, Tom" <TSpinoso@AMERICANTV.COM>
In-Reply-To:  <3D079777F8D7394180FC70B6851213201B2373@mail2.ds.atv>
Content-Type: text/plain; charset="us-ascii"

I would protect the wire with nylon spiral-wrap insulation, or slip it into some tough, abrasion-resistant tube wherever it is exposed to any harshness or abrasion.

You would also want to make sure wire's insulation and protection are fuel-resistant, in case the tank and related tubing and seals ever leaks. However, most materials used for the job are likely to be so.

Your local hardware store, FLAPS or electronics store should have something to do the job.

You may have to enlarge the holes the wire goes through. Also use grommets so the holes don't slice through. Lots of vibration to deal with.

Then you should not have to worry about wearing or cutting through the insulation on the wire. I'd be very nervous knowing I have the potential for a very high-amperage wire short to ground right there on the gas tank, I'd use the most abrasion-resistant material that I could reasonably get a hold of.

For instance, I ran an 8ga. cable from my main battery, through the battery-box vent (it's a Syncro), to the front of the van where it supplies the small supernovas used in the headlights. You bet I used copious amounts of nylon spiral-wrap to protect the insulation, and it is on a circuit-breaker at the battery as well.

My 2mA worth,

Ron Antaki

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Spinoso, Tom Sent: Thursday, June 03, 2004 8:47 AM To: vanagon@GERRY.VANAGON.COM Subject: Aux Battery Wiring safe? - NEW TOPIC (I think)

Hi everyone...

I have just recently added an aux battery to my Carat. I used a Sure Power 1315 and an Optima yellow top battery with excellent results. Actually I wired an inverter, smart charger and automatic shore power transfer switch (mouthful) as well. It actually works great. In order to connect the two batteries together I had to drill some holes in the bottom of the battery compartments behind each seat - the wire run is a straight shot. I then "snaked" 4 gauge between each battery bay. My concern is where/how these wires are snaked underneath the van. More specifically, (while doing this my wife helped) and she realized the cable basically lying on top or near the gas tank. I was not up to removing the gas tank to secure the wires - I would not know where to begin. Do I have anything to worry about? I have studied various threads where this has been done before, but this topic seems not to have been addressed. I would be interested in hearing from those who have done it and could give an update on how the wires have survived... Sorry for the long post. Thanks for any help.

"Chasin' Rainbows" - 91 Carat

Tom


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