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Date:         Tue, 20 Jul 2004 18:46:04 -0700
Reply-To:     David Menche <dmenche914@HOTMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Menche <dmenche914@HOTMAIL.COM>
Subject:      Re: CV Joint failure - New or Rebuilt?
Comments: To: Kurt Camealy <camealy@CTSR.COM>
Content-Type: text/plain; charset="iso-8859-1"

Just did my cv's not long ago. 172 k miles on the originals, found two with split boots, pulled them, and found three had some pitting. I decided to go with the new units, less hassle I thought than getting all the parts together.

i got them for about $125 each side, complete, CV to CV. These were in an EMPI box, I thought, uhm, must be good, as EMPI is a good name. However I found the dingbat that put them together installed the concave washer upside down on all four of the joints, thus allowing the joints to slide a bit on the shafts so i had to pull the circlips, and reverse the washer. since they were apart, I decided to paint the axles, as they were bare (my factory ones were painted) and i didn't want then to get rusty.

So i though I would save some assembly time by buying new shafts, but ended up re-assembling them anyway.

----- Original Message ----- From: "Kurt Camealy" <camealy@CTSR.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Tuesday, July 20, 2004 10:14 AM Subject: CV Joint failure - New or Rebuilt?

I recently pulled my CV shafts after noticing a seat of the pants vibration that was not tires or bearings. After taking them apart they are heavily scored and get jammed when moving them around. I cleaned, repacked, and reinstalled them as I had a trip to leave for, and the problem is still there as expected. So now should I buy a reman set of shafts for 85 a piece or a new set of shafts for 120 a piece? I am not really a stickler as long as I get another couple hundred thousand out of them. The first set going bad at 181K was my fault for never repacking them. When I took them apart the grease was like chunky clay.

Thanks for any input,

Kurt 87 Wolfsburg GL


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