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Date:         Sat, 7 Aug 2004 05:59:39 -0700
Reply-To:     TJ Hannink <tjhannink@YAHOO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         TJ Hannink <tjhannink@YAHOO.COM>
Subject:      Re: Is there a better Upgraded compressor for the 88 up 2.1L?
Comments: To: Robert Lilley <RClilleyjr@COX.NET>
In-Reply-To:  <!~!UENERkVCMDkAAQACAAAAAAAAAAAAAAAAABgAAAAAAAAAxnoaoed5TE2gAUzkZf1Rt8KAAAAQAAAAWLGaWK437EG5x1DdOg1S+AEAAAAA@cox.net>
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--- Robert Lilley <RClilleyjr@COX.NET> wrote: > I would suspect that you might have a problem > with your cooling system and > or engine, not related to the A/C if the high > speed fan comes on above 95. > Because I live in Mesa, AZ and even when the > temps go above 110 with the A/C > on full, I have yet had my high speed fan come > on while driving in stop and > go traffic. The temp needle goes about a > needles width above the LED. I do > not recall the second speed has kicked in > either, just the low speed.

Your 2nd fan speed should be running almost constantly if ambient temperatures are around 100F. R-134a high side pressures on a properly functioning system should be around 2.2 times the ambient temperature. The Vanagons high side pressure sensor should close at around 215 psi, if your fan isn't running, your system is probably undercharged or your second stage fan relay circuit is inop.

> What I am planning to do the A/C is: > > Replace the condenser with a parallel flow unit > about the same size as > stock, maybe a bit bigger that fits in the > stock location to improve > efficiency.

Good idea, well worth the $$$.

> Replace the expansion valve

Hopefully you can find a suitable one that is calibrated for R-134a that will work in a Vanagon. Since Vanagons didn't come with R-134a, you will have to adapt a later model vehicles unit to your system.

> Replace the seals

This should have been done wheen the van was switched to R-134a.

> Replace the receiver/dryer

Always a good idea if the system is left open for over an hour.

> Replace the stock three blade fan with a 7 > bladed fan (trimmed a few MM to > fit in the stock location) This will get a bit > more air flowing over the > condenser.

Sounds like a good idea. Also make sure the cardboard diverters around the radiator are in place and in good shape. I also sealed around the penetration for the radiator temp sensor with some foam weatherstripping.

> Possibly replace the evaporator with a more > efficient unit (If I can find a > source)

The Vanagon uses a pretty unique evaporator, I haven't seen another one like it. I would take the time to remove it, clean it and re-install it. Use quality weatherstripping and sealing tape to force all the air through the evaporator. Install a filter over the intake side to keep it clean.

I would also suggest replacing all the A/C hoses if they have not been previously replaced. R-134a will leak through the lines, but a bigger issue is the higher pressure it operates under.

Lastly, I would suggest buying a set of A/C gauges and learning how to use them. Spend some time on the web-boards at www.airconditioning.com to see how other people are dealing with R-134a conversions. Most mechanics can't spend the time to fine-tune a R-134a conversion. My system has been pretty trouble free for the last 3-years and is used almost daily in 95F weather.

===== TJ Hannink Goldibox - 1987 Vanagon Camper, Wolfsburg Edition 1981 Bluebird Wanderlodge, FC-33 Winter Park, Florida http://home.earthlink.net/~tjhannink/ http://groups.yahoo.com/group/wolfsburg_campers http://photos.yahoo.com/tjhannink [Vanagon] Album FAVOR website: http://home.earthlink.net/~clubvanagon

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