Date: Mon, 16 Aug 2004 10:14:56 -0500
Reply-To: Bruce Nadig <motorbruce@HOTMAIL.COM>
Sender: Vanagon Mailing List <vanagon@gerry.vanagon.com>
From: Bruce Nadig <motorbruce@HOTMAIL.COM>
Subject: When Is A Project Finished?
Content-Type: text/plain; format=flowed
Howdy All,
I have what is close to the Mother Of All Project Vanagons. I own a nice '87
7 passenger GL that started life with a 2.1 liter 94hp wbx and an automatic
transmission. My original goal was to install a 3.2 liter Porsche Carrera
engine from an '87 911.
Well, things grew from there. First it was Porsche wheels. In order to do
that I had to design wheel adaptors (CNC machined from T6061 billet with
10.9 grade hardware). Next it was the South African Grill. Suddenly I found
an opportunity to get a nicely priced pair of ProjektZwo fog lights. Of
course, all of this was being purchased and installed while I was
researching the installation of the Porsche flat-6. As luck would have it, I
found a good used pair of H&R lowering springs and some Bilstein shocks that
I was able to buy at cost.
Well, 16 months ago, the major offensive in converting from wbx to flat-6
began. One decision I had to make was whether I should go with a VW 4-speed
(inexpensive, easy, no problems to solve), or use a much more expensive
Porsche G50 gear box. Of course I went with the G50 5-speed.
Finally, 16 months later, after much buying of unexpected (and sometimes
unnecessary) parts, late night engineering, a partial engine rebuild (rod
bearings on up), cutting, sweating, cussing, at least one trip to the
hospital, and an absolute electrical nightmare, I actually have the van
running and on the road. Over 200 miles with no fires, no smoke, NO OIL
LEAKS, no bad noises, no unwanted drama have passed now. Am I finished?
Well, not yet.
I still need to figure out why my right side parking lights don't work
(probably a pinched wire), final rewiring under the dash, change the oil
cooler thermoswitch, remount radiator/condenser assembly, install larger
steering wheel (no more power steering), install new custom exhaust I am
having fabricated, investigate fabrication of new rear bumper, get windows
tinted, etc. I also need one more matching front wheel (3 or the 4 Porsche
wheels match). Oh, I forgot a biggie, I need to get air conditioning
installed. Mandatory in Texas. Come the fall, I'll have to look into getting
some sort of heating and defrost system working.
I know that project vehicles are never really "finished", but at what point
can I say it is mostly done? At what point can I have a debutante coming out
party for Vincent? How complete must he be? I absolutely believe he needs at
least 1,000 miles, and oil change and valve adjustment. He must have the
A/C. The new exhaust and dyno sheets to go with it would be nice too.
So, when can I have my party? When is he finished enough to say that he is
finished, knowing full well that work will continue?
Cheers,
Bruce
motorbruce
motorbruce@hotmail.com
P.S. I don't have a web site up yet. I would be happy to send an e-mail with
pictures to anyone that e-mails me with such a request by midnight, Central
time, Wednesday, August 18, 2004. Please keep your questions to a minimum as
my time devoted to the van must be actually spent on working on the van, and
not e-mail.
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