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Date:         Tue, 14 Sep 2004 16:30:50 -0500
Reply-To:     Stan Wilder <wilden1-1@SBCGLOBAL.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Stan Wilder <wilden1-1@SBCGLOBAL.NET>
Subject:      Re: speaking if clutch slave failure
Comments: To: John Rodgers <inua@CHARTER.NET>
In-Reply-To:  <414754B0.4030300@charter.net>
Content-Type: text/plain; charset="iso-8859-1"

You don't want to have to go through this again. Have the flywheel machines to a new true surface free of flaws and wear. Install a new clutch seal Install a new throw-out bearing. Good Luck. John Rodgers 88 GL Driver -------------- Clip --------------------- That's a good start on the preventive maintenance routine but you should include. 1) New front main crank seal. 2) Install tranny main input drive shaft seal. (Behind the throw-out actuator arm). 3) Flywheel to crank O Ring. 4) New soft steel lock-ring for flywheel bolts. 5) Flywheel felt seal at the pilot bearing. (If you can find one) Check the plumbing supply section of Ace hardware they have a nice graphite replacement washer. 6) New pilot bearing. 7) New bushing for the starter in the tranny case. 8) Clean your starter solenoid and blow out loose copper and dirt from the starter while you've got it on the bench.

Stan Wilder More Power with Performance Coatings http://www.engineceramics.com

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf Of John Rodgers Sent: Tuesday, September 14, 2004 3:30 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: speaking if clutch slave failure

First hand experience with clutch shudder in a manual tranny!! Oil on the clutch disc face!! This usually comes from a leaking clutch seal. It will simply get worse, and eventually result in clutch slippage. It is already probably to late to save the clutch disc.

FIX:

Drop the tranny, re-move and replace the clutch disc.

Inspect the clutch plate thoroughly. It may need to be replaced, especially if it shows any signs of overheating. If there is any age (miles) on it go ahead and replace it. Now is the time. The fingers and springs can lose their temper if they get to hot. You don't want to have to go through this again.

Have the flywheel machines to a new true surface free of flaws and wear.

Install a new clutch seal

Install a new throw-out bearing.

Good Luck.

John Rodgers 88 GL Driver

Michael Rule wrote:

>Hi All, > >What are the signs when driving/shifting of a clutch slave failure? Or >perhaps I should ask what it's function is... never had a hydraulic >clutch system before. Found lots of fixes in archives but not so much >a descript of the failure symptom (save leaks!). > >I ask as I have a "shuddering" if I am not über-gentle releasing the >clutch after shifting into first... thought it might be the broken >tranny mount, but that fix has not cured the shudder. > >Thanks, >Mike > > > >_______________________________ >Do you Yahoo!? >Declare Yourself - Register online to vote today! >http://vote.yahoo.com > > > --- Incoming mail is certified Virus Free by AVG. Checked by AVG anti-virus system (http://www.grisoft.com). Version: 6.0.760 / Virus Database: 509 - Release Date: 9/10/2004

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