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Date:         Thu, 30 Sep 2004 13:49:19 -0400
Reply-To:     David Beierl <dbeierl@ATTGLOBAL.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Beierl <dbeierl@ATTGLOBAL.NET>
Subject:      Re: Monitoring aux battery charging?
Comments: To: Richard A Jones <jones@COLORADO.EDU>
In-Reply-To:  <415C2CC8.8090304@colorado.edu>
Content-Type: text/plain; charset="us-ascii"; format=flowed

At 11:56 9/30/2004, Richard A Jones wrote:

>>But sitting there at camp hearing the engine run, it's not clear to me >>how fast the engine needs to run, nor how long it needs to run, to bring >>the aux battery back to fully-charged status. > >I had similar questions, since I had to run my engine to >recharge my aux battery while camping 3 days and running >my computer via an inverter. Idling for 30+ minutes >appeared to charge it back up--this by watching the >voltage level in the system. (Of course, max voltage >depends on the temp of the battery.) I hadn't run my >aux down very much--the inverter was very sensitive to >the voltage and quit when it started to drop a little.

I feel like the voice crying in the wilderness here...but one more try: getting the most out of lead-acid batteries doesn't come cheap, and you can pay different ways. Lots of money is one way -- go to somebody involved in off-grid living with significant battery power, or go to an experienced long-distance cruiser with similar inclinations; or to the serious RV voyagers; or to the guy who runs amplepower.com. Hand over a thousand bucks and say "Make it work for me" -- it will. You may have to come up with another $500 -- or worse -- to get your baby back, and you may have to actually read some equipment manuals and pay a certain amount of attention to consumption and maintenance schedules, but if you correctly stated your requirements you'll have a setup that will make you smile.

The second extreme is lots of understanding and an obsessive, fanatical attention to detail, plus a hydrometer and a sensitive voltmeter and a whacking great rheostat, or some carefully chosen light bulbs if you're *truly* cheap. People sailing across oceans tend to have plenty of time for this...you may not.

And the third is to balance the money and the understanding and the attention -- you can trade money against attention and (somewhat) understanding, understanding and attention against money, longevity against weight and first cost...it's going to be $300 or more for a voltage regulator, $xxx for one or more batteries of the right size and construction, and likely a fair chunk for a marine-type continuous-duty alternator or some forced-air cooling for the existing one. You can swap some moderate attention against a few hundred for a fancy charge-management box, and you can save a good chunk of weight by deciding to discharge your battery below the 50% mark -- at a large cost in longevity and lifetime $$.

In return for any of the above you'll get a system that supplies the power you need at a minimum expense in gasoline and noise and engine wear-and-tear, and ultimately a minimum expense for batteries. I use the third method on Scamp -- I've got 300 amp-hours of nominal capacity which I elect to draw down to about 25% instead of stopping at 50%. I have a nominally 35-amp alternator that will deliver 30 once it's warm, needs the Atomic 4 to run about 1400 rpm to do it. That's a bit of a kluge, with the right pulleys I think it could do the job at 1000 rpm which would be a lot quieter. And I have the cheapest regulator that Ample Power makes; it cost $300 and it does *exactly* what it claims to, which is to stuff charge into those batteries as fast as the alternator can deliver it, until the batteries say "enough" -- and then make a token attempt to fill the remaining 15% with a timed tapering-rate charge that shuts off after an hour. I can be fairly lavish with the juice in utter silence for 3-4 days -- and then charge for a solid eight hours, with the ammeter sitting on 30 amps for about seven of them. A $25 rheostat would do as well, except I'm way too absent-minded to rely on myself to keep watch over it.

That's if you're serious. The dividing line between even-a-little-serious and not-hardly-serious IMO is the regulator. You can maybe make a convincing case to be somewhat serious with a starting battery like the Optima that's rated for 50 discharge cycles to 10%. But without going to either manual control or a full three-stage smart regulator you're going to be just where I used to be on Scamp, charging and charging and charging at five or ten amps, and never actually getting the suckers charged at all, and then having to replace them too soon because they wouldn't *take* a charge. I was in the land of I Wish for about 25 years too long.

That being said, in the Westy I have a normal starting battery and the stock regulator and a 10-amp charger and a hundred-foot extension cord. Our main cabin light is an 11-watt CF reflector bulb in a clip-on gooseneck lamp. (looks like a narrow-angle PAR lamp, I've never seen another exactly like it) that draws an amp and change through an inverter. We're not usually more than 24 hours away from 110vac...it works for us. And the battery lasts about half as long as it should, even so.

cheers, david

-- David Beierl - Providence RI USA -- http://pws.prserv.net/synergy/Vanagon/ '84 Westy "Dutiful Passage," '85 GL "Poor Relation"


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