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Date:         Wed, 17 Nov 2004 10:51:18 -0500
Reply-To:     Sam Walters <sam.cooks@VERIZON.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Sam Walters <sam.cooks@VERIZON.NET>
Subject:      Re: Fixed...was 1.9 won't start/restart
Comments: To: "David J. Bohannan" <david.bohannan@VERIZON.NET>
In-Reply-To:  <000001c4cc5d$d3fe9c00$d9323009@LIBERTY>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

David,

Are you talking about the plug from the ECU / wiring harness that attaches to the side of the distributor?

Getting this connection firmly attached finally solved an intermittent operation problem I was having, as described below. It seems that a few others have mentioned this one in the last several months.

I had intermittent hesitations on the Westy Weekender from the time that I bought it. The PO had these symptoms and had engaged a mechanic known to the list in the Pacific NW to trouble shoot it while making an around the country trip. Just about everything in the electronics of the fuel injection and ignition systems was replaced, grounds cleaned, etc. I bought it knowing this was a problem because I felt sure I could solve it eventually without spending much, if any, money, given all that had been done and replaced. And I had good parts from my 84 that I was going to retire which could be used for troubleshooting, replacements for virtually the entire FI system.

I replaced the vacuum hoses and there was some improvement, found an almost broken wire to the O2 sensor which I fixed and felt some improvement, swapped ECU, soldered the connection to the new connector to the Temp II sensor, swapped that sensor even though it was new, replaced the idle stabilizer for some improvement, ran without the O2 sensor connected, used fuel injector cleaner, changed plugs, and more, but it would still buck sometimes (about every other trip of more than 20 miles) and about once a month would not start easily, though it never stranded me.

Then one time when it decided not to start, I was checking for culprits around the engine and pushed on this connection, which I had done before, and felt it move and heard a slight snap or click. I immediately tried to start the van and it cranked just fine. Since that time several months and many thousand miles ago, it has not hesitated or stumbled once and always starts with ease. I think that this was the major source of the problem all along although there was some improvement with a few of the other changes as noted.

The point of this is that I would recommend adding this connector on the side of the distributor to the list of things to immediately check when some variation of intermittent operation begins. Also, thoroughly check all connections and grounds, before starting to throw money for parts and labor into the solution of bucking, and other intermittent problems.

Sam

-- Sam Walters Baltimore, MD

89 Syncro GL 85 Westy Weekender

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