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Date:         Thu, 20 Jan 2005 19:41:30 -0500
Reply-To:     Dennis Haynes <dhaynes@OPTONLINE.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <dhaynes@OPTONLINE.NET>
Subject:      Re: out comes the tranny (again)
Comments: To: wlail@ou.edu
In-Reply-To:  <98e4bb0ada0.41eeb826@ou.edu>
Content-type: text/plain; charset=us-ascii

Thanks for the pat on the back. No, I do not have any VW factory training nor have I ever worked for a Dealer. In fact, my day job has nothing to do with cars although I am responsible for the maintenance, upgrading, and operation of 16 ton, 60 feet tall Storage-Retrieval Machines and lots of conveyor in an automated warehouse.

Happy to be of assistance! Dennis

-----Original Message----- From: wlail@ou.edu [mailto:wlail@ou.edu] Sent: Wednesday, January 19, 2005 8:43 PM To: Dennis Haynes Cc: vanagon@GERRY.VANAGON.COM Subject: Re: RE: out comes the tranny (again)

Thanks Dennis. I will bring this up with my tranny guy next week when I return the tranny for the third time. I had a feeling that the movement of the shifter was telling me something that was probably related to the growling.

I truly appreciate your comments. How in the world did you come to know so much about Vanagons? Are you a factory-trained technician? You must be, or you must be a factory Trainer. You are the authority I look to on the list, bar none. Thanks for being out there and for being so helpful.

Warren

----- Original Message ----- From: Dennis Haynes <dhaynes@optonline.net> Date: Wednesday, January 19, 2005 7:22 pm Subject: RE: out comes the tranny (again)

> The shifter moving that much in third indicates the gear carrier > housingis shot. The thrust load is actually pushing the input shaft > as you > apply power. It is probably doing it in 4th also but it will not be as > noticeable as the overdrive ratio doesn't push as hard. This is a > commonproblem not noticed by many tranny repair folks. This also > explains the > growls. > > Dennis > > > -----Original Message----- > From: Vanagon Mailing List [vanagon@gerry.vanagon.com] On Behalf > Of Warren Lail > Sent: Wednesday, January 19, 2005 1:51 PM > To: vanagon@GERRY.VANAGON.COM > Subject: out comes the tranny (again) > > I have a recurring tranny problem. It seems that no matter what I > do, I > have to take it back out more often than I > would like. > > I purchased a rebuilt tranny back in November. The tranny growled > goinginto second gear, and ocassionally > into 3rd and 4th. So I pulled it out and my tranny guy swapped out the > synchronizers (got the good German > ones this time). Put the tranny back in, filled it with Redline > MT-90, > have driven it about 4,000 miles since then. > It still growls going into second, sometimes into third, and sometimes > into fourth. > > My shifter linkage is new from end to end. I have adjusted the > linkagevia Bently over and over, and have had > some of my buddies help and double-check my adjustments. My clutch is > relative new (13,000 miles) and > I have bled my clutch slave cylinder. The clutch appears to be > releasing just fine. > > I have noticed that when I shift to third and release the clutch, the > shifter moves to the rear by an inch or so. > There is no movement in any other gear. My motor mounts are new. The > tranny mount is not broken or > cracked that I can see. Is this movement within the tranny itself? > If > so, what is going on here? > > Thanks for your help! > > Warren Lail > 88 Westy "Billy Bones" > > >


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