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Date:         Mon, 31 Jan 2005 19:03:14 -0800
Reply-To:     Mike Miller <mwmiller@CWNET.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Mike Miller <mwmiller@CWNET.COM>
Subject:      Re: wrist pins Boston bob
Comments: To: ROBERT DONALDS <donalds1@verizon.net>
Comments: cc: jimt <camper@TACTICAL-BUS.INFO>
In-Reply-To:  <2ada01c507fd$910bd800$6601a8c0@yoursz6x6sefxo>
Content-type: text/plain; charset="US-ASCII"

Many thanks to the engine meister. Once again sense prevails. OK not everywhere but my friend will be happy. I hope.

If this noise is the result of not align boring the case how long does the engine have before another rebuild?

Thanks again, Bob.

Mike

On 1/31/05 5:27 PM, "ROBERT DONALDS" <donalds1@verizon.net> wrote:

> Mike, Jimt and fellow vanagon types > > The wrist pin noise is not what it sounds like pun intended The term wrist > pin noise is a piston slap unless the bushing comes loose in the rod and the > piston rattles around then its just called engine failure > Wrist pin noise or piston slap is heard when the piston does not transition > from one side (skirt) to the other just before the piston reaches > TDC..Pistons are made with an offset wrist pin hole the offset is in the WBX > piston is 1MM with this offset the piston gently transitions the piston > unless of course you install the piston backwards. Other things that can > cause a piston to not transaction are damaged pistons or tight fitting rod > bushings . Most con rods also have an offset top to bottom the top sits a > little > to the left or right depending on what side of the engine we are talking > about. When the rod is installed backwards it can touch the wrist pin boss > of the piston and hold a little side pressure on the piston and this > prevents the piston from transitioning and you can hear that for sure. I had > one fellow bring in an WBX engine that he had taking apart more than once > tiring to find the rapping noise with no luck I was brought in for the > autopsy it was the rods on backwards > The air cooled bug engines can have a wrist pin noise if the rod bushing is > worn but its minor AND WOULD LAST FOR EVER most water cooled engine may > have as much noises but the water jacket is a great noise damper > One other thought about wrist pins is that if the bushing is damaged when > the piston pin is installed then the bushing can come loose over time the > signs of bushing damage is that the piston does not float on the con rod > after it installed this is hard to check when the cylinder and piston go > onto the rod at the same time with little room to wiggle the piston on the > pin. > I think that the chances are that its not a wrist pin noise but more likely > a lifter, rocker or crank rattling around in the case. Loose main bearings > are common in the 1.9 enignes at about 20 to 30Kwhen the block is not align > bored at the time of the rebuilding or reassembling. If you suspect the > main bearings are loose in the case check for exsessive crankshaft endplay > its a dead giveaway for loose mains > > yes I ramble what's your point > > > going faster miles an hour with the heat on > I remain > Bob Donalds > Boston Engine > http://www.bostonengine.com > > > ----- Original Message ----- > From: "Mike Miller" <mwmiller@CWNET.COM> > To: <vanagon@GERRY.VANAGON.COM> > Sent: Saturday, January 29, 2005 2:58 PM > Subject: Wrist pins > > >> Volks, especially engine volks, >> >> A friend has a 85 van with less than 30k on a rebuilt engine. Mechanic >> says >> that the new noise in it is wrist pins, dump it. >> >> What are the chances it is wrist pins with that many miles? >> >> Is that an engine killer with van engines, or like piston slap in the >> early >> Audi 5 cylinders, let them slap? >> >> TIA >> >> >> Mike >> > > > >


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