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Date:         Mon, 14 Feb 2005 11:27:06 -0800
Reply-To:     Pensioner <al_knoll@PACBELL.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Pensioner <al_knoll@PACBELL.NET>
Subject:      Re: Headlights and grounds
In-Reply-To:  <200502140510.j1E5AboU017919@ylpvm44.prodigy.net>
Content-Type: text/plain; charset="iso-8859-1"

Speaking only for myself, one of my many tricks, for those not too well versed in electrics. The light circuit is just that, a kind of circle that starts at the + terminal of the battery goes to various connectors, switches, relays, terminals, grounding points and such back to the - terminal of the battery.

Each of the items in the list above has a non-zero 'resistance' to current flow and an associated voltage "drop". The current supplied through any of the items is the same throughout the circuit. The amount of current (amperes) depends on the battery voltage and the sum of all the voltage drops from battery positive back to battery negative.

Current= Applied Voltage*SUM(v1...vj) To max the current minimize that SUM part.

If the voltage drop around the circuit EXCLUDING the headlight itself is zero then maximum current will flow through the headlight. If the voltage drop is minimized at each of the items in the circuit, then you have the best solution for your particular configuration. Minimizing or eliminating items in the list, lets call them components, is one approach. Minimizing the remaining voltage drops is as good as you can do.

So, for the berry berry best wire 2.5mm or larger directly from the battery to the relay bank through a suitable inline fuse. Use 2mm or as large as you can manage from the relay to the lightbulb connector. Now using the original wiring from the headlight switch, control the relays.

If you are using 40A relays one relay will handle 200W+ worth of lighting (13v*20A=260w) Opting for one relay for the high beams one for the lowbeams and one for the auxiliary lights with individual fuses for each light set is a good solution.

Using SA lights with 100/80 mains and 100 w driving should be enough to crinkle the paint on the trunk of that Highway patrolman you're following. Definitely use sharp cutoff lenses so as to not bobby-dazzle others.

It's all faith based, nobody has actually ever SEEN an electron. And if you did, you couldn't be sure of it's energy. Apologies to Maxwell, Ohm, Thevenin, Heisenberg, Planck, Bohr and others.


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