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Date:         Sun, 27 Feb 2005 19:37:18 -0500
Reply-To:     ROBERT DONALDS <donalds1@VERIZON.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         ROBERT DONALDS <donalds1@VERIZON.NET>
Subject:      Re: Engine Still Overheating - Need Advice / Chapter Three
Comments: To: Westyman <syncrowestytd@MINDSPRING.COM>
Content-type: text/plain; format=flowed; charset=iso-8859-1; reply-type=original

Karl and fellow vanagon types

I spoke with Larry on Saturday and went over the problem and he did mention the loose head nut. Tightening the heads is a multi sequence operation first snug the 25 pds then 37 pds you cant miss one nut that many times. I don't see that you can say AVP messed up that many times no way Leonard does this every day. I do think you could say that the nut did not stay tight and why ? For me the rebuild OEM heads would be my first concern Karl did the engine you are talking about have rebuilt OEM heads. I cam to the conclusion that the coolant system had not been bleed corretly by the shop that did the radiator repalcement and Larry felt he may have exhuast gasses in the coolant but the test they did showed negitive rezults Time will tell party on

going faster miles an hour with the radio and the heat on

Its almost spring right

Bob Donalds Boston Engine Exchange

----- Original Message ----- From: "Westyman" <syncrowestytd@MINDSPRING.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Sunday, February 27, 2005 3:57 PM Subject: Re: Engine Still Overheating - Need Advice / Chapter Three

> There's a lot of conjecture out there on Larry's problem, but here's what > I > am very sure is what has happened. Not sure of Larry mentioned the one > head > nut that was found only finger-tight. This was either not tightened > properly > on assembly, or the stud is pulling threads from the engine case. In any > event, the problem I'm sure will be found to be combustion leaking past > the > cylinder sealing ring[s] where they meet the head. This leakage will rear > it's ugly head normally when the engine is up to full operating > temperature > and under load such as highway speed. This is inexcusable for an engine > builder with AVP's supposed good reputation. However, I have an AVP reman > engine I pulled from a Westy Syncro last year with only 10K on the rebuild > with this exact problem. We'll see in a few days if the retightening of > the > head bolts holds, or whether this becomes a warranty job for AVP. > > Karl Mullendore > Westy Ventures > > -----Original Message----- > >> Roadhaus is still overheating. >> As soon as I get the speed up over 45-50 MPH the engine began >> overheating. >> >> Overflow bottle emptied and fill bottle filled to top. >> If I keep the speed down to 45 and below ... It doesn't >> boil over and engine temps stay normal. >> If I load the engine more and/or increase speed .... Engine >> temps increase to high levels and fill bottle begins to boil >> over. >


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