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Date:         Thu, 3 Mar 2005 15:21:37 -0600
Reply-To:     Tom Altman <tom@ALTMANVILLE.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Tom Altman <tom@ALTMANVILLE.COM>
Subject:      Re: replacing oil cooler O-ring
Comments: cc: Christopher Gronski <gronski@GMAIL.COM>
In-Reply-To:  <11dcddf8050303111245a8c8fa@mail.gmail.com>
Content-Type: text/plain; charset="us-ascii"

I'm sure Ken's method would work great and it is a good idea to change you coolant.

But when the o-ring on my '86 GL gave out this winter I didn't have to clamp off, cut or remove the coolant lines. I simply took off the filter, double nutted the shaft and then you can take the "box" out, replace the o-ring and put it back together.

Good luck, Tom

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Christopher Gronski Sent: Thursday, March 03, 2005 1:12 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: replacing oil cooler O-ring

Ken certainly knows more about all things mechanical than I do, but why would you drain you coolant and then have to go through the whole system bleeding process when you could just clamp off the lines and top up as I have suggested?

Chris

On Thu, 3 Mar 2005 11:36:34 -0700, Gerald Masar <azsun99@earthlink.net> wrote: > This has come up before, so you may not have to remove the coolant > lines to replace the o-ring. Here is a write-up from Ken at Vanagon.com: > This is not too difficult if you have new coolant hoses to put back > in place (I would recommend this) when you remove your cooler. > > If you are going to replace your oil cooler: > > Drain your oil. > Drain your coolant. > Remove the oil filter. > Cut the coolant hoses going to the cooler (two) Remove large nut that > holds cooler against block. > Cooler will drop straight down and come off of engine. > Remove the cut up coolant hoses from the metal lines and the cooler > itself. > Replace oring on top of cooler when replacing cooler. > Put cooler back up in position with new o-ring fitted. > Reinstall big nut. > Install new coolant hoses and clamps. > Put on new oil filter > Refill oil > Refill and bleed coolant > You should be done. > > If you are just trying to replace your oil cooler o-ring you can > ignore the above directions. > Drain your Oil. > Get another large nut that will fit on the pipe fitting that the > cooler sits on and then jam the two nuts together. This should allow > you to remove the short threaded pipe that allows for the oil cooler. > Unscrew this threaded pipe section from the block and pull it out. > Push down on the oil cooler. You should have about an inch gap. Now > you should be able to remove the o-ring on top of the cooler and > replace it. Screw the threaded pipe back in and reinstall the large > nut. Put on a new oil filter and refill the oil. Should only take 30mins. > > We have new coolers and o-rings and coolant hoses in stock. > > Hope this helps, > Ken Wilford > ----- Original Message ----- > From: "Christopher Gronski" <gronski@GMAIL.COM> > To: <vanagon@GERRY.VANAGON.COM> > Sent: Thursday, March 03, 2005 8:10 AM > Subject: Re: replacing oil cooler O-ring > > > I'm not sure about the sealer / lubrication question, but assuming > > you are talking about the o sing behind a water cooled engine oil > > cooler I do have a bit of advice. > > > > The oil cooler o-ring won"t come offwithout disconecting the oil > > cooler from your colant lines. Get a couple of pairs of needle nose > > vice grips and put hose over each of the claws, this way you can > > clamp off the coolant lines to avoid loosing too much coolant in the > > operation. > > > > Chris > > > > On Thu, 3 Mar 2005 07:12:12 -0500, Edward Maglott > > <emaglott@buncombe.main.nc.us> wrote: > > > Bentley mentions using some kind of sealer on the mating surfaces, > > > and also talks about lubricating the O-ring with motor oil. What > > > is the list wisdom on this? > > > Edward > > > > >


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