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Date:         Tue, 24 May 2005 06:25:48 EDT
Reply-To:     RAlanen@AOL.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Frank Condelli <RAlanen@AOL.COM>
Subject:      Re: WTB - upper coolant crossover pipe - 1.9L WBX
Comments: cc: tim.demarest@POBOX.COM
Content-Type: text/plain; charset="US-ASCII"

In a message dated 23/05/2005 2:45:02 PM Eastern Daylight Time, LISTSERV@GERRY.VANAGON.COM writes:

On the eternal subject of cooling your wasserboxer:

! spotted a pinhole leak in the upper coolant crossover pipe on my 1.9, this is the metal pipe that goes across the top of the engine (P/N 025 121 081F, according to ETKA).

Looks like a new replacement is NLA from VW or the various list vendors, has anyone got a spare in good condition they'd be willing to part with?

I brazed the pinhole (and three more that I opened up while cleaning the thing up), and gave the whole thing a coat of POR-15 afterward, I'm hoping that'll get me through Westies in the Woods this weekend (Stokes State Forest, New Jersey - ya'll come!).

Even if my first-time-ever-totally-amateur brazing job holds up, I expect more rust-through to happen somewhere, so I'd like to get a replacement (preferably from a van that didn't spend most of it's life in the rust belt).

This is the pipe that connects to a rubber hose from the plastic H on the left, runs to a (smaller) heater hose low on the right side, and has a tiny nipple that connects (through a thin hose) to the plastic bleeder on the firewall.

Tim, as you've found out this pipe is NLA. Your brazing and POR-15ing is the best method of recovery. I do them all the time here. If you have floated braze over the rusted area well and properly applied the POR-15 then the pipe will last practically forever and it's much better than a new one. I've been slowing recuperating all those pipes I can get my hands on and repairing them for future needs.

Cheers,

Frank Condelli Almonte, Ontario, Canada _BusFusion_ (http://members.aol.com/BusFusion/bfhome.htm) a VW Camper camping event, Almonte, ON, June 09 ~ 12, 2005 '87 Westy, '90 Carat & Lionel Trains Member: _Vanagon List_ (http://www.vanagon.com/) , _LiMBO_ (http://www.bcn.net/~limbo/) , _IWCCC_ (http://www.westfalia.qc.ca/) & _CCVWC_ (http://www.ccvwc.ca/) Vanagon/Vanagon Westfalia Service in the Ottawa Valley _STEBRO/Vanagon Stainless Steel Mufflers_ (http://members.aol.com/Fkc43/stebro.htm) _Frank Condelli & Associates_ (http://members.aol.com/Fkc43/busindex.html) or http://frankcondelli.com


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