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Date:         Wed, 29 Jun 2005 19:35:29 -0400
Reply-To:     Christopher Gronski <gronski@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Christopher Gronski <gronski@GMAIL.COM>
Subject:      Can anyone recommend a good book on painting and bodywork? (Was:
              Repainting my syncro another color)
Comments: To: Joel Walker <jwalker17@earthlink.net>
In-Reply-To:  <006801c57b88$dd4bd3b0$1595aec7@DB7KQF61>
Content-Type: text/plain; charset=ISO-8859-1

Subject line says it all. I am looking for a good book on painting and bodywork for a beginer.

Chris

On 6/27/05, Joel Walker <jwalker17@earthlink.net> wrote: > My 1986 syncro is currently painted dark brown (for you Canadian's > think "National Park Brown" with several LARGE primer spots to repair > deer damage. I really want to get it repainted and am considering > staying stock but lately I have been seriously considering going to > different color for the exterior (I would live with the INTERIOR metal > being brown until I could get to that job myself). > > I recognize there may be a loss in resale value from a collectors > standpoint, but my van moves further and further from stock all the > time. What are your thoughts on repainting the van differently from > its original color? > > > such a deal i have for you! ;) ok, the easiest and best way to do this > .... if you wanna spray it yourself ... is to go down to sears or > wherever and buy a compressor and spray gun. good costs $$. better > costs more $$$$. but what you want is a compressor with a long > duty-cycle ... and a big air tank. bigger tank = less compressor run > time = more spray time. figure about $500 for a good setup, including > the hoses you'll need to buy (they don't come with the compressor!! > and you have to buy these little brass fittings that go on the ends of > the hose and on the tank). you'll need to buy an adjustable pressure > reducer ... very important for spray painting ... and a drier .. a > thingie that fits onto the tank and takes moisture out of the > compressed air. so figure $600 by the time you're done. oh, and a > spray gun. :) get a decent one if you can ... like the $50-60 kind. > the $10 aren't any good and the $200 ones are better than you need. > > you would like to get a 60-gallon tank (or bigger), and a compressor > that can pump up to 120 psi (or higher). you'll need the pressure > reducer to lower the output pressure to match the spray gun ... > typically 20-30 psi. trust me, if you try to spray at 120psi, you get > zippo paint sticking to anything ... just a fog of paint floating over > everything. :) > > then buy a book on spray painting your own car. www.motorbooks.com > like $25-35. better yet, buy the book FIRST. it'll tell you what to > get for compressors and such. > > you CAN get buy with an el cheapo compressor and small tank, but ... > you have to let the compressor rest or you'll burn it up. you can't > just keep spraying all the time. spray one minute, rest three. like > that. that's a short duty-cycle. spray five minutes, rest five - > longer duty cycle. i think that's the way they figure it. anyway, the > bigger tank allows longer spray time before the compressor kicks back > in to build up pressure and volume again. but you will not be spraying > for a full five minutes anyway ... maybe a minute or two before you > stop for a minute to move the hoses and change positions or some such. > > now ... colors. trouble with already-painted-in-a-dark-color car is > that it's very hard to cover that dark color with a lighter color. > unless you put MANY coats of light color over it. you can cover light > colors with a darker color easily. even light colors with other light > colors, or dark colors with other dark colors. but light over dark > causes problems. just so you know. > > and it is a LOT of manual work to get a really good job ... spray, > dry, sand, spray, dry, sand, and repeat. like that. :( but at least > the bus is mostly flat ... so the spraying and sanding is easier. cept > at the top and bottom and corners. :) > > ok, so you do NOT want to spray it yourself. what to do to help bring > the price down to a reasonable level? do as much of the prep work as > possible!!! remove bumpers, door handles, mirrors, mask off glass and > window rubber (a cute trick on window rubber: get some 12-gauge wire > (like 3 or 4mm in diameter) and run it around the window, UNDER the > rubber gasket ...between the gasket and the bus body. pushing the wire > under the gasket lifts the gasket up off the body metal and you can > put tape onto the gasket easier. it also allows the sprayed paint to > get under the gasket, so when the paint is dry and you remove the > wire, there is a nice clean edge to the rubber gasket, not overspray > onto the gasket like normally. trouble is, it takes a LOT of wire to > do the whole bus at one time. might be easier to do one side, then the > other, then the front then the back. or something like that. but that > slows the shop painter down. so it might be better to just buy the > wire and do all at once. small dowels can be used, too. don't work too > well in the corners, but otherwise, ok. > > in other words, anything you can do to make the painter's job easier > and quicker will lower his labor costs, and he might be willing to > funnel some of that savings back to you in a lower price. a vanagon > should be a quick shot paint job, except for the roof. that's a bitch. > :( have to rig scaffolding along the sides to stand and walk along to > paint the roof. lots of prep up there before painting. > > oh, and if you really wanna do it right, you'll want to remove the > clearcoat first. all over the bus. :( lotsa work there. > > now, on the positive side of painting it yourself, you can use the > compressor for LOTS of other things. ;) like get some air tools ... > ratchet wrenches and cutters and grinders and such. lots of toys to > buy. :) however, it must be stated that air compressors have been > listed as the causes of marital DISharmony in 9.34 percent of all > divorces. :) > > and one trick to always remember if/when you get a compressor: when > you are done, bleed the air tank!!! open the bleed valve and let ALL > the air out. that gets any moisture of the tank and keeps it from > rusting inside-out. it's really noisy ... like a jet engine ... so > don't do it late at night or the neighbors will be up in arms. :) and > it'll hiss for a while then stop, then BAM!!! and it starts hissing > again. that's normal ... expanding air is cooled and it will actually > freeze the moisture in the tank trying to get out. then the ice plug > melts or is pushed out with a bang, and the hissing starts again. > scared the daylights out of me first time it did it. :) > > good luck! hope it helps. > joel > >


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